@bberger i think I found the issue. Part mechanical, part software. One of the upgrades I did was move the extruder really close to the hotend -- so the bowden tube is now maybe 25 mm tall, so my previous .02 pressure advance was basically messing up and not extruding where it should be. I tried .01 -- seems better, at least it's not - not extruding, where it should be. The other bit was my extruder sherpa mini which I rebuilt, started had a problem in the MJF glass nylon parts -- replaced with printed ABS body, and like night and day, not perfect, not yet -- I think the stepper got a bit damaged in the process, so needs to be swapped to, and I'll swap all the internal bmg gears to be safe, i think the nylon gear got a bit worn out, but looks like it there was an issue of binding maybe in repeated retractions, and the gears would slip, so the big nylon gear needs to go -- seems the mjf body is not stiff enough or some other property. Pretty sure after I replace all the extruder parts, it will be printing perfectly.