Periodicity of ringing

dc42

I have now released firmware 2.02beta1 which includes an experimental Dynamic Acceleration Adjustment feature. So if you measure the frequency of the ringing (see earlier posts) you can now use M593 to feed that value into the firmware and have it calculate the optimum acceleration on every move. Any acceleration limits you set using M201 and M204 will still be honoured; so if your slicer generates M204 commands to limit acceleration, make sure that the limits configured in the slicer are not too low.

burtoogle

Hi David, that's great news. I have installed the release and will be doing some test prints this morning. Thanks!

Phaedrux

This is great. Can't wait to try it out.

https://duet3d.dozuki.com/Wiki/GCode#Section_M593_Configure_Dynamic_Acceleration_Adjustment

RCarlyle

I like this idea a lot. Need to play with it a bit. I just put a Duet in a Cartesian printer for the first time so I'll have a good platform to try some things.

I'll review the math in the resonant frequency calculator as soon as I get a chance; I've been doing some similar work for my book on the motor side of things that should be relevant. Have you considered adding rod flex? This is typically small for i3 type machines but can be large for XY gantry machines when printing near bed center.

If we're going to go so far as to calculate elasticities and measure oscillation periods and such, the next obvious step to my thinking is to put some model-based feed-forward action into the corner jerk to cancel out the elasticity overshoot due to the velocity jump. Basically you'd fire off a few reverse-direction microsteps when you get to the corner to "wind up" the motor and belt elasticity to apply high force at the velocity jump. Then undo those microsteps to "unwind" the jerk force as the printer accelerates into the next segment.

If you know the moving mass, elasticity, motor torque, etc you can mode-shape the commanded motions to cancel out all the overshoot/ringing. (Or just use an accelerometer and measure it directly.) Which should provide crisper corners.

jkdp

200 jerk and 1050 accel got rid of the bulging corners for me

burtoogle

@jkdp said in Periodicity of ringing:

200 jerk and 1050 accel got rid of the bulging corners for me

Is that the X/Y or E values? Thanks.

jkdp

basically low accceel and high jerk

burtoogle

@jkdp said in Periodicity of ringing:

basically low accceel and high jerk

Is that the X/Y or E values? Thanks.

jkdp

M566 X1250 Y1250 Z78 E310 ; Set maximum instantaneous speed changes (mm/min)
M203 X15000 Y15000 Z160 E9000 ; Set maximum speeds (mm/min)
M201 X210 Y210 Z100 E2755

3dmntbighker

Question for @dc42

Are there any plans to offer a "debug" DWI mode that is tailored to tuning? So once tuned you just flip a code switch and return to the normal interface.

dc42

@3dmntbighker said in Periodicity of ringing:

Question for @dc42

Are there any plans to offer a "debug" DWI mode that is tailored to tuning? So once tuned you just flip a code switch and return to the normal interface.

What did you have in mind for debug mode?

3dmntbighker

@dc42 I'll try to put some notes together and post back. I was just thinking in general there must be a lot of things you want to know during the build and tune process that isn't necessarily interesting once your into the "production" printing phase. If you do a mod or a hardware change you flip that switch to help adjust for the change. Some of us would probably never get to the production phase of course because we can't leave well enough alone

dc42

For anyone who was following this thread, there is an example of how the new Dynamic Acceleration Control in RRF 2.02 helps to reduce ringing at https://forum.duet3d.com/topic/8256/reprapfirmware-2-02rc7-available/21/