Automatic Emergency Stop
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@jay_s_uk
I can get you the step file If you want@dc24 I can reset it from the panel with the M999, rehome etc. and it back
to normal -
@sculpt-fabricator the step file is no use, which is why i have asked for the
gcode -
Config G -
; General preferences_________________________________________________________ G21 ; dimentions in mm G90 ; for X,Y,Z use absolute coordinate values M83 ; for E0,E1,etc use relative coordinate values M111 S0 ; Debug off M555 P2 ; Set output to look like Marlin M575 P0 B57600 S2 ; communication parameters for USB serial M575 P1 B57600 S1 ; Set auxiliary serial port baud rate and require checksum (for PanelDue) ; Network_____________________________________________________________________ M550 P"Big 60" ; set printer name M552 S1 ; enable (S1) networking (WiFi) M586 S1 P1 ;T0 ; enable (S1) FTP (P1) Disable TLS (T0) M586 S1 P2 ;T0 ; enable (S1) Telnet (P2) Disable TLS (T0) ; mode control variables _____________________________________________________ global g_probe_z_trigger = 1.752 ; default - set as appropriate for the Z probe global g_z_home = 5 ; can be used to always move Z to known height global g_z_datum_set = false ; can be used to prevent unneeded setting of Z=0 datum global g_map_mode = "300 point" ; determines which kind of height map is created/loaded global g_probe_mode = "two consecutive" ; determines if z proving used consecutive or averaging global g_level_mode = "4 point" ; determines if 3 or 4 points are used for leveling global g_print_beg_prime = 10 ; default - set desired in filament config.g global g_print_beg_retract = 0 ; default - set desired in filament config.g global g_print_end_retract = 0 ; default - set desired in filament config.g global g_print_end_mode = "heat off" ; determines if heaters are turned off when print is done ; Drives_________________________________________________________________________ ;Main board______________________________________________________________________ M569 P0 S0 ; Physical drive 0 . X1 M569 P1 S1 ; Physical drive 1 . X2 M569 P3 S0 ; Physical drive 3 . Main Extruder M569 P4 S0 ; Physical drive 4 . Secondary Extruder ;Duex5 board_____________________________________________________________________ M569 P5 S0 ; Physical drive 5 . Y M569 P6 S0 ; Physical drive 6 . Z1 (-188 , 656.5) M569 P7 S0 ; Physical drive 7 . Z2 (-188, -35.5) M569 P8 S0 ; Physical drive 8 . Z3 (658.6 , -35.5) M569 P9 S0 ; Physical drive 9 . Z4 (658.6, 656.5) ;Settings_________________________________________________________ M584 X0:1 Y5 Z6:7:8:9 E3:4 P3 ; Driver mapping ;___________________________________________________________________ M350 X16 Y16 I1 ; Configure microstepping with interpolation M350 Z16 E16:16 I0 ; Configure microstepping without interpolation M92 X100.00 Y100.00 Z2000.00 E425:300 ; Set steps per mm M566 X300 Y500 Z100.00 E120.00:120.00 P1 ; Set maximum instantaneous speed changes (mm/min) M203 X18000.00 Y18000.00 Z300.00 E1200.00:1200.00 ; Set maximum speeds (mm/min) M201 X1000 Y1000 Z120.00 E250.00:250.00 ; Set accelerations (mm/s^2) M204 P500 ; Set print and travel accelerations (mm/s^2) M906 X1800 Y1800.00 E1000:1000 I40 ; Set motor currents (mA) and motor idle factor in per cent (E1270 per dyze) M906 Z1800.00 I50 ; Set motor currents (mA) and motor idle factor in per cent M84 S100 ; Set idle timeout - 100 seconds ; Axis Limits M208 X0 Y0 Z-0.5 S1 ; set axis minima M208 X585 Y575 Z630 S0 ; set axis maxima 580;580 ; Endstops M574 X1 S1 P"xstop + e0stop" ; configure switch-type (e.g. microswitch) endstop for low end on X via pin xstop M574 Y2 S1 P"ystop" ; configure switch-type (e.g. microswitch) endstop for low end on Y via pin ystop ; Z-Probe ;M558 P9 C"^zprobe.in" H5 F120 T6000 A1 R1 ; set Z probe type to bltouch and the dive height + speeds ;M950 S0 C"duex.pwm5" ; set probe pin M98 P"config_probe.g" M556 S50 X0 Y0 Z0 ; set orthogonal axis compensation parameters woher kommt der test wie wurde der Winkel bestimmt Unklar! M376 H20 ; stop z-leveling after 10 layers ; Heaters___________________________________________________________ M140 H-1 ; disable heated bed (overrides default heater mapping) ;E0_________________________________________________________________ M308 S0 P"spi.cs1" Y"rtd-max31865" A"Main Extruder" ; create sensor number 1 as a PT100 sensor in first position daughterboard M950 H0 C"e0heat" T0 ; create nozzle heater output on e0heat and map it to sensor 0 M307 H0 B0 R2.059 C461.5:461.5 D8.35 S1.00 V23.5 ; PID calibration ;M307 H0 B0 R6.167 C268.6:268.6 D4.07 S1.00 V23.5 M143 H0 S1400 ; set temperature limit for heater 0 to 450C ;E1_________________________________________________________________ M308 S1 P"spi.cs2" Y"rtd-max31865" A"Support Extruder" ; create sensor number 2 as a PT100 sensor in sec position daughterboard ;E4_________________________________________________________________ M308 S1 P"duex.e4temp" Y"thermistor" T100000 B4267 ; configure sensor 1 as thermistor on pin e1temp M950 H5 C"duex.e4heat" T1 ; create nozzle heater output on e4heat and map it to sensor 4 M143 H5 S120 ; set temperature limit for heater 1 to 120C ; Fans & LED___________________________________________________________ M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned on M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency M106 P1 S0 H-1 ; set fan 1 value. Thermostatic control is turned on M950 F2 C"fan2" Q500 ; create air filter fan on fan 2 on pin fan2 and set its frequency M106 P2 S0 H-1 ; set fan 2 value. Thermostatic control is turned on M950 F7 C"!duex.fan7" Q500 ; create LED on pin fan7 and set its frequency M106 P7 S0 H-1 ; Disable fan channel for LED M106 P7 S255 ; remove ";" to set the LED to full brightness by default M950 F3 C"duex.fan3" Q500 ; create fan 3 on pin fan3 and set its frequency M106 P3 S1 H-1 ; set fan 3 value. Thermostatic control is turned on Bed relay to on ; Tools______________________________________________________________ ;T0_________________________________________________________________ M563 P0 S"E0 Main" D0 H0 F0 ; define tool 0 G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets G10 P0 R0 S265 ; set initial tool 0 active and standby temperatures to 0C ;T1_________________________________________________________________ M563 P1 S"E1 Support" D1 H1 F1 ; define tool 1 G10 P1 X0 Y65 Z0 ; set tool 1 axis offsets Y-2 moves filament 2mm to back of machine X-1 moves filament 1mm to the right G10 P1 R0 S265 ; set initial tool 1 active and standby temperatures to 0C ;T2____________________________________________________________________ ;T3___________________________________________________________________ M563 P3 S"CHAMBER TEMP" H5 G10 P3 R0 S40 ; Custom settings__________________________________________________ M950 J0 C"exp.e2stop" M581 T1 P0 S0 R1 M591 D0 P7 C"e1stop" S1 L4.2 E10 R10:1000 M950 J1 C"exp.e3stop" M581 T1 P1 S0 R1 M591 D1 P7 C"zstop" S1 L4.2 E10 R10:1000 ;M591 D0 P1 C"duex.e2stop" S1 ; Regular filament sensor for E0 ;M591 D1 P1 C"duex.e3stop" S1 ; Regular filament sensor for E1 M950 J2 C"duex.e4stop" ; create Input Pin 2 on Zstop for the M581 command. M581 P2 T0 S0 R0 ; Crash Detector [Add-On] M42 P2 S255 ; Start up air filter ; Automatic power saving____________________________________________ M911 S21 R29.0 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; Set voltage thresholds and actions to run on power loss. Power Failure Pause -
@sculpt-fabricator also, does it reset if you simulate the job?
Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is
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@sculpt-fabricator and have you always used global variables or have you only recently started to use them?
Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is
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@jay_s_uk I have never run a job simulate. I don't know how to do that ?
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@sculpt-fabricator right click on the job and simulate
Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is
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I haven't changed any g-code or any setting in 4 months, printer was working
perfectly sense 3.3 update and getting all the code dialed in. Machine has been
running 24/7 for 4 weeks -
@jay_s_uk
It made it 100% thought simulation. -
@sculpt-fabricator not much we can do now until the reset map is looked at.
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@sculpt-fabricator said in Automatic Emergency Stop:
Error status: 0x04
Error 0x04 = Output buffer starvation, I think. I'd guess that your SD card is either full or damaged. Please check your SD card by running the commands here: https://docs.duet3d.com/en/User_manual/RepRapFirmware/SD_card#troubleshooting-sd-card-issues
Ian
TronXY X5S with Duet 3 MB6HC and Roto toolboard : Cartesian bed-slinger with Duet 3 Mini 5+ WiFi and 1LC : RRP Fisher Delta v1 with Duet 2 Maestro : Polargraph with Duet 2 WiFi
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@droftarts
The SD card was really full we deleted everything out of it. I will look into
that more -
@sculpt-fabricator probably file fragmentation on the SD card slowing down read time, then.
Ian
TronXY X5S with Duet 3 MB6HC and Roto toolboard : Cartesian bed-slinger with Duet 3 Mini 5+ WiFi and 1LC : RRP Fisher Delta v1 with Duet 2 Maestro : Polargraph with Duet 2 WiFi
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@droftarts
I ran the tests from the documentation, It all seems to be fine -M39 SD card in slot 0: capacity 7.95Gb, partition size 7.94Gb, free space 7.82Gb, speed 20.00MBytes/sec, cluster size 64kb```SD read speed for 10.0Mbyte file was 1.36Mbytes/sec SD write speed for 10.0Mbyte file was 2.34Mbytes/sec Testing SD card read speed... M122 P104 S10 Testing SD card write speed...M22 SD card 0 may now be removed M21 SDHC card mounted in slot 0, capacity 7.95Gb -
@sculpt-fabricator some questions:
- Do you have any M581 triggers configured?
- Do you have a PanelDue connected? If so, does the PanelDue cable run close to any stepper motor cables?
Duet WiFi hardware designer and firmware engineer
Please do not ask me for Duet support via PM or email, use the forum
http://www.escher3d.com, https://miscsolutions.wordpress.com -
@dc42 We 3 M581, two for filament sensor and one for crash detector
; Custom settings__________________________________________________
M950 J0 C"exp.e2stop"
M581 T1 P0 S0 R1
M591 D0 P7 C"e1stop" S1 L4.2 E10 R10:1000M950 J1 C"exp.e3stop"
M581 T1 P1 S0 R1
M591 D1 P7 C"zstop" S1 L4.2 E10 R10:1000
;M591 D0 P1 C"duex.e2stop" S1 ; Regular filament sensor for E0
;M591 D1 P1 C"duex.e3stop" S1 ; Regular filament sensor for E1M950 J2 C"duex.e4stop" ; create Input Pin 2 on Zstop for the M581 command.
M581 P2 T0 S0 R0 ; Crash Detector [Add-On]We also have a front X motor which wires run along the same path as the PanelDue
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Found the problem, the Modix crash detector is a magnetic sensor and when
triggered it sends the same Emergency Stop that we were getting mid print. Even the one 20 min into the print. My guess is a faulty crash sensor, running
like normal now that it is temp. bypassed. -
@sculpt-fabricator You may want to feed that back to Modix.
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@sculpt-fabricator Send a mail to support@modix3d.com with your information and we'll send you a replacement sensor.
I can also see you're running an interesting config file, we've done a fair few updates to the config/macro files, so look at the latest ones at https://github.com/Modix3D/Modix-V3-configuration-and-Macro-files/releases
