@blt3dp Yep depending on your printing accuracy you may have reading inconsistencies due to variation in the slots sizes.
Hence why I'm setting readng over 50mm; that's the distance it takes it to make one revolution, averaging out this variation.
There are plenty of plastic molded wheels you could use to get more consistent slots, if you redesigned the shaft and possibly the housing to fit
I was also thinking of laser cutting the wheel in acrylic for instance