PNP Inductive Sensor and wiring

ajcraig99

I have a spare buck converter that I could probably use, would the below work?

fcwilt

@ajcraig99

It seems unlikely a buck converter would work due to slow response time but that is just an educated guess.

What is the voltage swing on the output of the sensor?

You may be able to use a simple voltage divider made from a couple of resistors or maybe a resistor and 2 or 3 diodes.

Frederick

ajcraig99

I see, I have no idea about the voltage swing, will have to look into that when I'm back home next week.

It sounds like a relay is going to be the easiest option right?

fcwilt

@ajcraig99 said in PNP Inductive Sensor and wiring:

I see, I have no idea about the voltage swing, will have to look into that when I'm back home next week.

It sounds like a relay is going to be the easiest option right?

Well a relay may introduce some additional error since it is a mechanical device that is not going to respond instantly.

If I were doing it I would try a voltage divider.

Once you know the voltage swing of the sensor it will be easy to determine if a voltage divider will work and what parts you would need.

Let us know what you find out about the sensor.

Frederick

Stephen6309

@fcwilt A 3D printer doesn't move fast enough for the slight delay of engergizing a relay to affect the z probing or homing. I haven't had any problems.

fcwilt

@stephen6309 said in PNP Inductive Sensor and wiring:

@fcwilt A 3D printer doesn't move fast enough for the slight delay of engergizing a relay to affect the z probing or homing. I haven't had any problems.

What was your reference probing device which you compared to the device that used the relay?

Thanks.

Frederick

Stephen6309

@fcwilt I used to use dc42's ir sensor. Changed to a proximity sensor to see if the bed was really bumpy. The bumpiness smoothed out a bit, so the BuildTak on the 1/4" MIC6 appears to be unevenly transparent to ir.

dc42

Sorry it's taken a while to reply. In your wiring diagram, you have the brown and black wires swapped. The brown wire is the power feed to the sensor, so it should be connected to V_FAN. The black wire is the output from the sensor, so it should be connected to the 10K pulldown and the Z probe input.

Also I suggest you connect the blue wire to the ground pin of the always-on fan connector instead of the ground pin of the Z probe connector, because the fan connector is designed to take more current.

What damage is evident on the Duet? I'm surprised that it has failed, other than perhaps blowing the fan fuse. The sensor may be toast though. Are you certain that you don't have another wiring issue as well?

dc42

I just spotted another problem. You are using the wrong wiring diagram - the one for "Prototype V2" instead of the one for production boards. The prototype V2 had the Z probe connector pins in the reverse order. So you fed +24V into the +3.3V pin instead of into the Z probe IN pin.

ajcraig99

@dc42

Hey no worries, I've been away anyway.

Thanks for the heads up re the sensor wire.

regarding damage, all the leds on the board are now lit and the hotend and heated bed start heating up as soon as it gets power. no wifi or usb connection works.

Are you able to link to the correct wiring diagram?

dc42

It's the big wiring diagram at https://duet3d.dozuki.com/Wiki/Duet_Wiring_Diagrams.

ajcraig99

@dc42 based on my wonky wiring and feeding 24v into the 3.3v connection, is it likely to be repairable or is the board dead do you think?

ajcraig99

Can someone please confirm if the below wiring diagram is correct before I fry another board?

dc42

@ajcraig99 said in PNP Inductive Sensor and wiring:

@dc42 based on my wonky wiring and feeding 24v into the 3.3v connection, is it likely to be repairable or is the board dead do you think?

I'm sorry to say that it's almost certainly dead.

Your wiring diagram looks OK, but personally I'd connect the blue sensor wire to the GND pin of the always-on fan connector instead of the Z probe connector, so that in the unlikely event that you get a short inside the sensor, the current will be restricted to the fan circuit. The ground side of the 10K resistor can still connect to the ground pin of the Z probe connector if you find that more convenient.

ajcraig99

The above wiring didn't work, I took the sensor to work and had one of the electrical guys test it and it only changes about 0.3v when triggered so It seems to be a dud sensor.

I picked up an NPN sensor and tested it on the bench with a 9v battery and it goes from 0v to virtually -7v when triggered so have tried to use this one.
Unfortunately I am still unable to get this one working and I can't work out what I am doing wrong.
It seems to work perfectly (judging by the LED and voltage measurements) until the probe output is connected to z_probe_in or ground, then it just stays triggered.

Sensor: LJ12A3-4-Z/BX

It was listed as normally open.

I have tried to illustrate what I've tried below.

sigxcpu

Your NPN sensor is most likely open collector. That means you need a pull-up resistor to V+ from its output. Then, to protect the Duet add a diode when connecting the signal wire.

https://mertarauh.com/2017/01/18/dont-trust-the-internet-and-how-to-add-an-inductive-proximity-sensor-to-your-3d-printer-the-proper-and-easiest-way/

ajcraig99

@sigxcpu

Thanks,

So I read through that page and measured the resistance between each wire.
results in the image below, If I use the 10k value as R1, should I be wiring it up like the bottom diagram?

dc42

See the wiki page on connecting Z probes. You don't normally need the pull-up resistor.

ajcraig99

@dc42

I have read the wiki countless times. I should be able to plug it straight in with a reversed diode on the signal wire for protection.
I don't know why sigxcpu suggest I install a pull-up resistor, I don't know what an open collector is but I have read through the link he/she posted and am still none the wiser but am willing to try anything.

I have the new NPN sensor wired up currently as per the wiki and my image below.

With the Z_PROBE_IN disconnected, The LED is on when not sensing and turns off when near a metallic object. Indicating I have a NC sensor.
with the Z_PROBE_IN connected, The LED is on regardless of it sensing or not, It dims very slightly when near a metallic object. The duet does not sense a change when using M558 P1 or P4

sigxcpu

Maybe @dc42 says that pull-up is not required because Duet already has one. Basically, you connect brown (+) to V+ (do more than 5V because those senors like more), blue (-) to GND just like in your schematics. The black (output) wire is connected through a diode (put the line of the diode towards your sensor).

When the sensor is not activated the signal line of the Duet stays at Duet's 3V3 because of the internal pull-up. When sensor is triggered, the last NPN transistor shorts the signal (its collector) to ground (its emitter).

In theory, no diode will be required, but if the sensor has also an internal pull-up (not open collector) it will push its V+ with higher voltage towards Duet's signal and nasty things can happen.

Measure the voltage on Duet's signal pin when triggered and not triggered in your last schematic. Untriggered should be ~3.3V and triggered should be ~0V.