Strange Moire like texture on prints [SOLVED]

rbjam83

I have them on a low-ish current setting because I print slow.
X and Y are 800mA (spec on these is 1700mA, 1.8 degrees).
Extruder is at 1200mA (spec on this motor is 1400mA, 0.9 deg). None of them get very hot, just warm to touch.
The thing is, looking at the printer while it's printing you would never imagine anything wrong, as the movement is so smooth and quiet compared to my old Ramps/arduino setup.

BPisLife

Can you post your config? Does it happen on long runs or only after turning? Looks like a real bad case of ringing which is often a result of high acceleration and jerk.

rbjam83

It happens on long runs as well. That's why I don't believe it to be just normal ghosting.

Here is the config.g

; Configuration file for Duet WiFi (firmware version 1.20 or newer)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool on Sun May 13 2018 00:04:59 GMT-0300

; General preferences
G90 ; Send absolute coordinates...
M83 ; ...but relative extruder moves

; Network
M550 PDuet ; Set machine name
M551 Pxxxxxx ; Set password
M552 P192.168.2.15
M552 S1 ; Enable network
;*** Access point is configured manually via M587
M586 P0 S1 ; Enable HTTP
M586 P1 S1 ; Enable FTP
M586 P2 S1 ; Enable Telnet

; Drives
M569 P0 S1 ; Drive 0 goes forwards
M569 P1 S0 ; Drive 1 goes backwards
M569 P2 S1 ; Drive 2 goes forwards
M569 P3 S0 ; Drive 3 goes backwards
M350 X16 Y16 Z16 E16 I1 ; Configure microstepping with interpolation
M92 X100 Y100 Z1600 E837 ; Set steps per mm
M566 X900 Y900 Z12 E300 ; Set maximum instantaneous speed changes (mm/min)
M203 X9000 Y9000 Z120 E2700 ; Set maximum speeds (mm/sec)
M201 X1500 Y1500 Z80 E1000 ; Set accelerations (mm/s^2)
M906 X800 Y800 Z1200 E1200 I30 ; Set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout

; Disabling the Heater for use with BLTouch
M307 H7 A-1 C-1 D-1 ; Disables the 7th heater for use with BLTouch

; Axis Limits
M208 X0 Y0 Z0 S1 ; Set axis minima
M208 X190 Y150 Z175 S0 ; Set axis maxima

; Endstops
M574 X1 Y1 S0 ; Set active low endstops
M574 Z1 S1 ; Set active high Z endstop

; Z-Probe
M558 P9 X0 Y0 Z1 H5 F120 T6000 ; Set Z probe type to switch and the dive height + speeds
G31 P25 X6 Y25 Z2.5 ; Set Z probe trigger value, offset and trigger height
M557 X10:180 Y25:140 S10 ; Define mesh grid
M376 H10 ; Set bed compensation taper at Z=10mm

; Heaters
M301 H0 S1.00 P10 I0.1 D200 T0.4 W180 B30 ; Use PID on bed heater (may require further tuning)
M305 P0 T101568 B14795 C5.136692e-7 R4700 ; Set thermistor + ADC parameters for heater 0
M143 H0 S130 ; Set temperature limit for heater 0 to 120C
M305 P1 T100000 B4725 C7.060000e-8 R4700 ; Set thermistor + ADC parameters for heater 1
M143 H1 S280 ; Set temperature limit for heater 1 to 280C

; Fans
M106 P0 S1 I0 F500 H1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
M106 P1 S0 I0 F500 H-1 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned off
M106 P2 S1 I0 F500 H-1 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned off

; Tools
M563 P0 D0 H1 F1 ; Define tool 0
G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

; Automatic power saving
M911 S20 R22 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; Set voltage thresholds and actions to run on power loss

; Custom settings are not configured

; Miscellaneous
M912 P0 S5 ; Sets the MCU temperature offset
M501 ; Load saved parameters from non-volatile memory
T0 ; Select first tool

3DPMicro

looks extruder related since the pattern has no consistency. is that over extrusion by your thumb?

rbjam83

@3dpmicro Yes. I've since reduced my extrusion to 0.98 and lower the temperatures a bit. The overall "moire like" pattern didn't change though.

3DPMicro

thats not much. try .8 or more until it clearly under extrudes. you calibrated the extruder I assume? what extruder is it?
grabbing for straws.....can you back off idler and pull filament in and out easily?

rbjam83

The extruder is a Titan Aero.
Yes, I've calibrated it, and yes, the filament goes smoothly in and out when I release the idler.
I've just tried a different more powerfull motor on the extruder and still the same.

I'll do the under extruding test next...

DocTrucker

I don't necessarily have an answer for you but can you clarify the following?

Material, print temp, nozzle diameter, track width, ~~and print speed~~? Particularly in reference to your single layer print. Come to think of it as that is first layer it is probably very slow? If so print speed probably not a contributing factor as the effect is also visible further up your print where the speed will be a good proportion faster.

Judging by your overall print quality your further along the battle than me! The calibration guide reference by the RepRap wiki talks about calibrating the extrudion temp by dropping the temp until the track appears dotty then increasing it by 10C. Perhaps you are knocking on the low limit of extrusion temp?

I think the bed compensation related artefacts are more regular but maybe worth testing with no bed compensation.

Edit: Sorry, you've already said 50mm/s and slower didn't help.

benkay

@rbjam83 Try a 1.8 deg stepper on your extruder, there is really no advantage to 0.9 here...whereas there arguably would be on X&Y.

Try a different micro step / interpolation setting on E also.

3DPMicro

trying to think how you can isolate the problem. Raise the nozzle 100mm or so and extrude filament in to air at different speeds and see what that looks like, if its smooth and consistent. I would switch to a single wall cube or cylinder and continue making changes. I think this will make it easier to see the effect (or no effect) of a change

rbjam83

@doctrucker I'm printing PLA, with a 0.4mm nozzle, 0.45mm track width, 190ºC temp, 0.2 layer height.
I have tried temperatures between 170ºC and 200ºC with no difference.

Also, I got pretty excited about disabling mesh bed compensation, but it did nothing...

rbjam83

@3dpmicro I've tried under extruding till I saw holes on top layers (at 0.89 extrusion) and again, no difference on the perimeters.

rbjam83

@benkay Yes, I did that. Swapped my 0.9 deg for a 1.8 and still the same. Also disabled interpolation on the stepper drivers, no difference.

rbjam83

@3dpmicro I printed a vase in spiral mode and I don't see much improvement to be honest, here are some pics:

3DPMicro

Did you try extruding into air to see if what is coming out of the nozzle is smooth and consistent. I might even try tripping the z home switch with the nozzle 100+ mm above the bead then running a program and just see what the material looks like coming out. If its smooth amd consistent then we can be fairly confident it's in the x or y. If that looks good print a cube in vase mode (no top) to see if it's x, y or both. Need process of elimination

DocTrucker

Watching this thread with interest.

Have you tried emailing E3D direct to see if they are aware of any possible causes?

rbjam83

@3dpmicro Just did the extrusion test, and is was super smooth. So I guess I can check the extruder off the list then.

I just tried a different set of pulleys, both 20 and 16 tooth on X and Y, and again no difference.
I already did a print in vase mode, it's showing equally in x and y. So equally in fact that I'm thinking the stepper drivers just don't "like" my axis motors for some reason.
This is my first time on TMC drivers. Is there any thing else to configure in them besides microstepping and interpolation? I've got a feeling I'm missing something...

rbjam83

@doctrucker I'm starting to think this is some combination of stepper motor/driver setting issue.
The Titan seems to be fine.

timothyz

@rbjam83 Here's something to try because I have a hunch, try setting your microstepping on the extruder to 8 instead of 16.

My intuition says that that would isolate it to either the extruder, motion axis, or firmware.

-Tim

Phaedrux

How recently did you get the Titan Aero? Older batches had issues with bearings failing and causing all sorts of intermittent problems. Do you see any rust like residue around the bearings? Does it ever make any clicking or squeaking sounds?

E3D will send you replacement bearings free of charge if you request them. Made a world of difference for me.

I would also try increasing your motor currents for X and Y to 85% of their rated max.