I have re-checked the VIN connections as suggested and also repositioned the board and added separate wires from the PSU to the bed heater VIN, I have also ordered new larger diameter wires to be on the safe side and future proof myself!
I have re-checked all wiring for shorts and continuity and instead of posting a dozen bad pictures I've listed the connections I've made instead -
VIN +/- = 24v PSU terminals
Bed heater VIN +/- = 24v PSU terminals
Out0 = to bed heater insuring the polarity is reversed as per the board
Driver wiring as per original (outer wires direct with inner wires swapped over at the stepper motor plug, all re-crimped/soldered with extra insulation.
Driver 0 = X stepper motor
Driver 1 = Y stepper motor
Driver 2 = Z stepper motor
Driver 3 = Extruder motor
Out 1 = Nozzle heater wiring same order as the it was removed from original board
Out 4 =
GND - Hot end fan NEG wire
V_outlc1 - Hot end fan POS wire
Out 5 = same as Out 4 but for part cooling fan
Temp_0 = Hot end thermistor wiring same order as the it was removed from original board
Temp_1 = Bed thermistor matching Temp_0
IO_4 = X axis end stop
GND - Signal
IO4.in - Voltage
IO_5 = Y axis end stop matching IO_4
IO_7 = BLTouch V3.1
IO7.in - white wire
GND - Black+Blue wire
IO7.out - Yellow wire
5v_ext = Red wire
SBC connector - RPI3B+ ribbon cable oriented the correct way.
Sorry for the long post I have gone through as many of the guides and posts as possible, I just want to do everything right and not miss anything!
Thanks again for your input 🙂