How to unclog a Mosquito or Dragon hotend
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its up to your risk tolerance, but i've definitely used torches to melt out jams, even in bimetallic (and Cheapo ones) heatbreaks.
Alternative might be an oven as well.
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This was an interesting adventure. I removed the nozzle heated the hot end to 295C and wrapped some fiberglass around the heat break tube. Alas the heat break seems to be working very well indeed. I then removed the hot end and the heat break from the frame (veeeerryy carefully) and lo and behold the plug that was in the heat break stayed behind in the frame!
I heated up the heat break very carefully and ran a 1.65 mm wire through it and all seems well.
I did not get to reassemble things yet to test my cleanup job.
It was by far the most involved unclogging I was ever involved with. The clone hotends get the propane treatment and are cleared in a few minutes this took considerably longer - probably because I was afraid of breaking stuff.I took the opportunity to replace all PLA parts on the carriage with ABS parts to get more of a buffer in case things get too hot for PLA. Still need to print a couple more parts.
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I did think oven as well but I figure that by the time I pull the assembly out to poke my wire through the heat break it would probably be too cold to allow for clearing.
All is well that ends well .... which I will find out tomorrow if it did or not. -
Interesting...
What is the general perception of withdrawing filaments from hotend? Avoid this clogging issue? I'm getting started with Dragon.
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@tecno, I never used to bother but this experience has me quite concerned as it was a real pain in the butt. I still can't for the life of me figure out how this thing could possibly clog up that badly considering how well the heat break seems to work. I might have to change my habits and withdraw the filament on a regular basis but haven't decided yet.
My previous Bowden setup was much easier to deal with filament handling because I was able to automatically spit out the entire Bowden tube length of filament and loading was just as easy. With the new direct extruder setup I will have to manually pull the filament out of the feed tube and also manually feed it in until it hits the feed gears from the extruder. Might be worthwhile to re-think the feed tube which is about 600 mm or so. -
My Chiron is still bowden and will stay that way
Easier filament handling as I see it. -
@tecno, yes, I was quite surprised by all this. I had not expected this.
With a really long Bowden tube come a whole bunch of other issues though. -
Do you know what happened to bring about the clog?
I'm probably tempting fate here but I've got three printers, one with a Mosquito, one a Dragon and one a Red Lizard.
So far no problems. But I like to avoid problems so it would be good to know what led to your clog.
Thanks.
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@fcwilt unfortunately no. It is actually quite the puzzle to me. If I can't figure out the cause it is bound to happen again.
FWIW performance on the Dragon has been excellent up until now (other than the wrenches included for the tiny hex screws were garbage and I am still waiting for replacement wrenches which I am suspecting will never come) -
I think I have come up with a plausible explanation based on some help from another forum member.
Because the filament was broken, the extruder was unable to pull in new filament which led to the filament in the heat break tube to just sit there for the duration of the print (45 minutes). It is likely that heat traveled up the tube through the filament and melted things and somehow wedged things in there firmly.
I am declaring this mystery as 'solved' and vow to unload the filament (or somehow adjust my way of doing things) to prevent fragile filament to be fed into the extruder from now on.I currently have a long feed tube to carry the filament into the direct extruder. This made it possible to run the feed tube in the same bundle as all the other wires. It would appear that it might be easier to just run loose filament directly into the extruder rather than running it through a feed tube for easier/cleaner routing.
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@tecno I mostly withdraw the (PLA) filament at the end of printing, and always do so by first manually extruding about a centimetre and then pulling the filament out. That prevents any soft and swollen filament from being drawn back up the tube and thus reduces the possibility of clogging.
My Dragon hotend has never had a clog (yet?), which is better than my experience with the Hermera on my other printer.
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@tecno said in How to unclog a Mosquito or Dragon hotend:
What is the general perception of withdrawing filaments from hotend? Avoid this clogging issue?
I always do a cold pull to remove the filament and have never had a clog. When I want to remove the filament I heat it up to the temp when it just starts to loosen and a firm pull will remove the entire filament end in one piece. For PLA that's ~90c, and a bit hotter for other types. But when done right the tip of the filament will be a perfect moulding of the inside of the nozzle.
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Well folks I have positively identified the cause of the previous clogging.
After clearing everything up and re-assembing the hot end/extruder I run a calibration cube - came out perfect.
Today I ran another print that I decided to cancel after it was 2/3 done. All the important features I needed to verify had printed and it wasn't necessary to carry on with the print. What I failed to appreciate was that apparently cancelling a print doesn't turn off the heaters (bed and nozzle) so this thing sat again for a while cooking PLA .... and yes, the f'ing thing is totally clogged again.
So the broken filament in my earlier problem had nothing to do with the clogging and it is all about the filament sitting there and cooking ..... unbelievable!Funny thing is, this was never an issue with my clone BMG extruder and my clone Chimera printhead set up in a Bowden configuration. I am definitely NOT a happy camper !!!!!
Yes I realize that I can modify the cancel.g file to shut the hot end off, it just was never an issue before!
Actually I need to correct myself a bit here - I had asked to cancel the print forgetting that it would throw up a confirmation screen. Of course I never confirmed the cancellation so it sat there for like forever with a hot end and bed at temperature.
Point here is that maybe the fancy heat break isn't as grand a thing as people make it out to be because as I said, this was never a problem before.Boy am I
pissedannoyed! -
It gets worse than that. Imagine you get some other kind of clog in the nozzle. That prevents the filament from feeding, and you "air print" for a few hours. That entire time, the filament in your nozzle and lower part of your heat break is cooking away...
(Yes, it's happened to me.)
This makes a good argument for installing a filament sensor that not only detects if the filament is present, but also checks that it's actually moving.
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@garyd9, <shudder> .... good point !
I'd like to know why this was never an issue before though!!!!
We are talking a good hour of work unclogging this thing and then resetting Z=0.
There must be something that can be done to either prevent the blocking (first step would be avoiding PLA with it's lower glass temp) or allow unblocking that would not involve taking 3/4 of the printer apart! -
I avoid it by dropping the hot end temp to a lower standby temp in pause.g. That way if I forget to interact with it to cancel it or it takes me a while to do whatever I needed to do with it paused it will not be cooking the filament.
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@phaedrux, under what circumstances is pause.g called besides running out of filament ?
Could you post your pause.g ? -
As a side issue, I wonder how many times you can undo the bimetal heat break with the teeny weeny tiny screws it uses. They look like they would break if you looked at them funny.
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@jens55 said in How to unclog a Mosquito or Dragon hotend:
@phaedrux, under what circumstances is pause.g called besides running out of filament ?
Could you post your pause.g ?I have a G10 in start.g to set the standby temp.
Then pause.g has T-1 to deselect the tool putting it into standby.
resume.g selects it again and waits for temp before purge and returning to printing
cancel.g turns off the heaters and homes xy -
@phaedrux, thanks, will have to update those.
With practice I was able to disassemble things in a hurry, then I lost a temperature sender due to wire fatigue and then I lost my V6 adapter for the LGX extruder from too much push when the filament hung up just prior to the hotend.
I am calling it quits for today as I am breaking too much stuff ....
<sigh>
