Missing Steps - Cant Print SpreadCycle StealthChop tuning help
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@dc42 top of the 1st of the 2 report posts??
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Ah I see them now. What were the "incidents" ?
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Travel bangs the same as before between models and mini bangs on infil 15%
I’ll upload video again but it takes a while -
@carcamerarig, thanks. Please post your config,g file too.
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@dc42 Apologies im running around switching between mobile and desktop...
; General preferences G90 ; Send absolute coordinates... M83 ; ...but relative extruder moves ; Network M550 P"Duet Caribou 420" ; Set machine name M552 S1 ; Enable network ;*** Access point is configured manually via M587 ;M586 P0 S1 ; Enable HTTP ;M586 P1 S0 ; Disable FTP ;M586 P2 S0 ; Disable Telnet M575 P1 S1 B57600 ; Panel Due ; Drive Mappings M569 P0.0 S0 V0 ; Drive 0: X Axis M569 P0.1 S0 V0 ; Drive 1: Y Axis M569 P0.2 S0 V0 ; Drive 2: Z Axis M569 P0.3 S0 V0 ; Drive 3: E Axis M569 P0.4 S0 V0 ; Drive 4: E1 used for Z1 ; Motor remapping for dual Z and axis Limits M584 X0 Y1 Z2:4 E3 ; two Z motors connected to driver outputs Z and E1 M671 X-37:287 Y0:0 S4 ; leadscrews at left (connected to Z) and right (connected to E1) of X axis ; Micrpstepping and Speed M350 X32 Y32 E16 Z16 I1 ; Configure microstepping with interpolation M92 X200.00 Y200.00 Z400.00 E830.00 ; Set steps per mm ; Speeds, Acceleration and Jerk M566 X900 Y900 Z25.00 E600.00 P1 ; Set maximum instantaneous speed changes (mm/min) M203 X7500.00 Y7500.00 Z720.00 E1200.00 ; Set maximum speeds (mm/min) M201 X1500.00 Y1500.00 Z1200.00 E4000.00 ; Set accelerations (mm/s^2) ; Motor currents M906 X700.00 Y700.00 Z700.00 E700.00 I20 ; Set motor currents (mA) and motor idle factor in percent X,Y,Z=1000/1.414 E=1400/1.414 M84 S30 ; Set idle timeout ; Printer geometry M208 X0:250 Y-4:215 Z-0.5:410 ; Axis Limits M564 H0 ; allow unhomed movement ; Endstops for each Axis M574 X1 S3 ; Set endstops controlled by motor load detection M574 Y1 S3 ; Set endstops controlled by motor load detection ; Stallgaurd Sensitivy M915 X S-2 F0 H200 R0 ; Set X axis Sensitivity M915 Y S-1 F0 H200 R0 ; Set y axis Sensitivity ; Input Shaper ;M593 F58.5 P4 S0.2 ; Input Shaping 3.3/3.4 ;M593 F54.26 ; Z-Probe Super PINDA M574 Z1 S2 ; Set endstops controlled by probe M558 P5 C"^io3.in" I1 H1 F500 T4800 A30 S0.004 ; Mesh Grid M557 X24:221 Y10:195 P8 ; Define mesh grid for probing ; Sheets ;G31 P1000 X23 Y5 Z1.730 ; Satin Sheet G31 P1000 X23 Y5 Z1.91 ; Textured Sheet ;G31 P1000 X23 Y5 Z1.445 ; PEI Sheet ;G31 P1000 X23 Y5 Z1.445 ; PEI Sheet 0.6 nozzle -10 offset ; Heatbed Heaters and Thermistor Bed M308 S0 P"temp0" Y"thermistor" T100000 B4725 C7.060000e-8 ; Set thermistor + ADC parameters for heater 0 Bed M950 H0 C"out0" T0 Q10 ; Creates Bed Heater Qnn PWM frequency in Hz. Valid range: 0-65535, default: 500. (optional) 10hz stopped clicking M307 H0 R0.273 C345.3 D10.89 S1.00 V23.8 ; PID 3.2 M140 H0 ; Bed uses Heater 0 M143 H0 S120 ; Set temperature limit for heater 0 to 120C Bed ; HotEnd Heaters and Thermistor HotEnd M308 S1 P"temp1" Y"thermistor" T500000 B4725 C1.19622e-7 ; define E0 temperature sensor e3d M950 H1 C"out1" T1 ; Create HotEnd Heater M307 H1 R2.383 C178.5:130.6 D5.32 S1.00 V23.9 ; PID M143 H1 S285 ; Set temperature limit for heater 1 to 285C HotEnd M302 S185 R185 ; Fans M950 F1 C"out5" Q250 ; Creates HOTEND Fan M106 P1 T45 S235 H1 ; HOTEND Fan Settings M950 F0 C"out6" Q100 ; Creates PARTS COOLING FAN M106 P0 H-1 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned off PARTS COOLING FAN ; Tools M563 P0 D0 H1 F0 ; Define tool 0 G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C ; StealthCop calibration M17 G4 P150 G1 X1 Y1 Z1 G4 S2 M84 ; disable motors ; Filament Sensor Logic M98 P"0:/macros/02_Functions/StartupFilamentSensorCheck" ; Runout Sensor Logic: Startup with filament = runout sensor active Startup without filament = autoload active
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@carcamerarig, it seems to me that you can reproduce this issue at will. Please can you try the following (still in spreadCycle mode):
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Install the firmware at https://www.dropbox.com/sh/qlucwfda9257p7u/AABoJogMNT-9P0kefE2W_0bxa?dl=0. After the problem occurs, get a M122 report. This firmware includes an additional diagnostic line.
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Test whether a gcode file containing a simple repeated loop such as the following provokes the problem:
while true G1 X300 Y400 F24000 G1 X0 Y0
Adjust the G1 movement limits and speed according to the capabilities of your machine.
- Test whether increasing XY microstepping from the default x16 to x64 makes the issue happen more or less often.
Thanks in advance!
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@dc42
so I ran the gcode loop to replicate my travel speed 180mm/swhile true
G1 X150 Y150 F10800
G1 X50 Y50Homed in stealthchop, M122 and M569 P0.0 + M569 P0.1 to verify, sent M569 P0.1 D2. M569 P0.0 D2 to set spreadcycle, M569 P0.0 + M569 P0.1 to verify. Ran the loop but could not get the bangs to replicate.
M569 P0.0 Drive 0 runs in reverse, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 0 (inf mm/sec), pwmScaleSum 11, pwmScaleAuto 4, pwmOfsAuto 255, pwmGradAuto 44, pos 636 M569 P0.1 Drive 1 runs in reverse, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 0 (inf mm/sec), pwmScaleSum 13, pwmScaleAuto 6, pwmOfsAuto 255, pwmGradAuto 50, pos 644 m122 === Diagnostics === RepRapFirmware for Duet 3 Mini 5+ version 3.3beta2+2 (2021-04-14 10:44:57) running on Duet 3 Mini5plus WiFi (standalone mode) Board ID: Z9NZN-A296U-D65J0-40KM4-LY03Z-ZPQPD Used output buffers: 3 of 40 (19 max) === RTOS === Static ram: 100040 Dynamic ram: 106372 of which 0 recycled Never used RAM 34436, free system stack 134 words Tasks: NETWORK(ready,204) HEAT(delaying,316) CanReceiv(notifyWait,944) CanSender(notifyWait,357) CanClock(delaying,334) TMC(notifyWait,101) MAIN(running,410) IDLE(ready,20) AIN(notifyWait,266) Owned mutexes: === Platform === Last reset 00:09:58 ago, cause: power up Last software reset at 2021-04-13 22:30, reason: User, GCodes spinning, available RAM 34100, slot 1 Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a Error status: 0x00 Aux0 errors 0,0,0 Aux1 errors 0,0,0 MCU revision 3, ADC conversions started 711706, completed 711705, timed out 0, errs 0 Step timer max interval 3776 Supply voltage: min 23.8, current 23.9, max 24.0, under voltage events: 0, over voltage events: 0, power good: yes Heap OK, handles allocated/used 99/0, heap memory allocated/used/recyclable 2048/2042/2042, gc cycles 6 Driver 0: position 2000, standstill, SG min/max 0/508, read errors 0, write errors 0, ifcnt 18, reads 31475, writes 18, timeouts 0, DMA errors 0 Driver 1: position 0, standstill, SG min/max 0/496, read errors 0, write errors 0, ifcnt 18, reads 31475, writes 18, timeouts 0, DMA errors 0 Driver 2: position 39164, standstill, SG min/max 0/290, read errors 0, write errors 0, ifcnt 17, reads 31476, writes 17, timeouts 0, DMA errors 0 Driver 3: position 0, standstill, SG min/max 0/0, read errors 0, write errors 0, ifcnt 10, reads 31482, writes 10, timeouts 0, DMA errors 0 Driver 4: position 0, standstill, SG min/max 0/284, read errors 0, write errors 0, ifcnt 17, reads 31476, writes 17, timeouts 0, DMA errors 0 Driver 5: position 0, assumed not present Driver 6: position 0, assumed not present Date/time: 2021-04-14 17:49:29 Cache data hit count 1055446963 Slowest loop: 19.63ms; fastest: 0.07ms === Storage === Free file entries: 10 SD card 0 detected, interface speed: 22.5MBytes/sec SD card longest read time 0.9ms, write time 5.2ms, max retries 0 === Move === DMs created 83, maxWait 179045ms, bed compensation in use: none, comp offset 0.000 === MainDDARing === Scheduled moves 28, completed moves 28, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 3], CDDA state -1 === AuxDDARing === Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1 === Heat === Bed heaters = 0 -1, chamberHeaters = -1 -1 Heater 0 is on, I-accum = 0.0 === GCodes === Segments left: 0 Movement lock held by null HTTP is idle in state(s) 0 Telnet is idle in state(s) 0 File is idle in state(s) 0 USB is idle in state(s) 0 Aux is idle in state(s) 0 Trigger is idle in state(s) 0 Queue is idle in state(s) 0 LCD is idle in state(s) 0 SBC is idle in state(s) 0 Daemon is idle in state(s) 0 Aux2 is idle in state(s) 0 Autopause is idle in state(s) 0 Code queue is empty. === Filament sensors === Extruder 0 sensor: ok === CAN === Messages queued 5393, send timeouts 5389, received 0, lost 0, longest wait 0ms for reply type 0, peak Tx sync delay 0, free buffers 17 (min 16) Last cancelled message type 30 dest 127 === Network === Slowest loop: 25.06ms; fastest: 0.00ms Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions HTTP sessions: 1 of 8 - WiFi - Network state is active WiFi module is connected to access point Failed messages: pending 0, notready 0, noresp 0 WiFi firmware version 1.25beta0 WiFi MAC address f4:cf:a2:6f:e9:78 WiFi Vcc 3.36, reset reason Power up WiFi flash size 2097152, free heap 25256 WiFi IP address 192.168.1.226 WiFi signal strength -44dBm, mode 802.11n, reconnections 0, sleep mode modem Clock register 00002002 Socket states: 0 0 0 0 0 0 0 0 M569 P0.1 D2 M569 P0.0 D2 M569 P0.0 Drive 0 runs in reverse, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 636 M569 P0.1 Drive 1 runs in reverse, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 644 m122 === Diagnostics === RepRapFirmware for Duet 3 Mini 5+ version 3.3beta2+2 (2021-04-14 10:44:57) running on Duet 3 Mini5plus WiFi (standalone mode) Board ID: Z9NZN-A296U-D65J0-40KM4-LY03Z-ZPQPD Used output buffers: 3 of 40 (26 max) === RTOS === Static ram: 100040 Dynamic ram: 106372 of which 0 recycled Never used RAM 34436, free system stack 134 words Tasks: NETWORK(ready,204) HEAT(delaying,316) CanReceiv(notifyWait,944) CanSender(notifyWait,357) CanClock(delaying,334) TMC(notifyWait,67) MAIN(running,410) IDLE(ready,20) AIN(notifyWait,266) Owned mutexes: === Platform === Last reset 00:13:04 ago, cause: power up Last software reset at 2021-04-13 22:30, reason: User, GCodes spinning, available RAM 34100, slot 1 Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a Error status: 0x00 Aux0 errors 0,0,0 Aux1 errors 0,0,0 MCU revision 3, ADC conversions started 933641, completed 933640, timed out 0, errs 0 Step timer max interval 2263 Supply voltage: min 23.8, current 23.9, max 23.9, under voltage events: 0, over voltage events: 0, power good: yes Heap OK, handles allocated/used 99/0, heap memory allocated/used/recyclable 2048/384/384, gc cycles 9 Driver 0: position 10000, ok, SG min/max 0/352, read errors 0, write errors 0, ifcnt 21, reads 9805, writes 3, timeouts 0, DMA errors 0 Driver 1: position 10000, ok, SG min/max 0/344, read errors 0, write errors 0, ifcnt 21, reads 9805, writes 3, timeouts 0, DMA errors 0 Driver 2: position 39164, standstill, SG min/max 158/158, read errors 0, write errors 0, ifcnt 18, reads 9807, writes 1, timeouts 0, DMA errors 0 Driver 3: position 0, standstill, SG min/max 0/0, read errors 0, write errors 0, ifcnt 10, reads 9808, writes 0, timeouts 0, DMA errors 0 Driver 4: position 0, standstill, SG min/max 164/164, read errors 0, write errors 0, ifcnt 18, reads 9807, writes 1, timeouts 0, DMA errors 0 Driver 5: position 0, assumed not present Driver 6: position 0, assumed not present Date/time: 2021-04-14 17:52:35 Cache data hit count 1385967058 Slowest loop: 7.46ms; fastest: 0.10ms === Storage === Free file entries: 9 SD card 0 detected, interface speed: 22.5MBytes/sec SD card longest read time 0.7ms, write time 0.0ms, max retries 0 === Move === DMs created 83, maxWait 170982ms, bed compensation in use: none, comp offset 0.000 === MainDDARing === Scheduled moves 36, completed moves 32, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state 3 === AuxDDARing === Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1 === Heat === Bed heaters = 0 -1, chamberHeaters = -1 -1 Heater 0 is on, I-accum = 0.0 === GCodes === Segments left: 1 Movement lock held by null HTTP is idle in state(s) 0 Telnet is idle in state(s) 0 File is doing "G1 X50 Y50" in state(s) 0 USB is idle in state(s) 0 Aux is idle in state(s) 0 Trigger is idle in state(s) 0 Queue is idle in state(s) 0 LCD is idle in state(s) 0 SBC is idle in state(s) 0 Daemon is idle in state(s) 0 Aux2 is idle in state(s) 0 Autopause is idle in state(s) 0 Code queue is empty. === Filament sensors === Extruder 0 sensor: ok === CAN === Messages queued 1676, send timeouts 1676, received 0, lost 0, longest wait 0ms for reply type 0, peak Tx sync delay 0, free buffers 17 (min 17) Last cancelled message type 30 dest 127 === Network === Slowest loop: 201.01ms; fastest: 0.08ms Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions HTTP sessions: 1 of 8 - WiFi - Network state is active WiFi module is connected to access point Failed messages: pending 0, notready 0, noresp 1 WiFi firmware version 1.25beta0 WiFi MAC address f4:cf:a2:6f:e9:78 WiFi Vcc 3.36, reset reason Power up WiFi flash size 2097152, free heap 25256 WiFi IP address 192.168.1.226 WiFi signal strength -42dBm, mode 802.11n, reconnections 0, sleep mode modem Clock register 00002002 Socket states: 0 0 0 0 0 0 0 0
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@carcamerarig. thanks. Please try your original print file with this firmware. Post a M122 report after any occurrences of this issue.
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@dc42 What mode?
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@carcamerarig thanks for your efforts. If i may add one bit ...in my case it was mesh enable to create major issues (axis shifts) .
Did you run with or without mesh ? -
@carcamerarig said in Missing Steps - Cant Print SpreadCycle StealthChop tuning help:
@dc42 What mode?
Please use spreadCycle mode until there are no problems when using this mode.
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@dc42 I can't actually get it to home now in this fw...
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Homing does work for me with this compiled version and the timeout issues seems solved though it did not lead to any issues with my printer.
M122 === Diagnostics === RepRapFirmware for Duet 3 Mini 5+ version 3.3beta2+2 (2021-04-13 22:55:13) running on Duet 3 Mini5plus Ethernet (standalone mode) Board ID: ZDWF8-8296U-D65J0-40KMU-J603Z-77MM8 Used output buffers: 1 of 40 (22 max) === RTOS === Static ram: 100040 Dynamic ram: 102832 of which 176 recycled Never used RAM 37800, free system stack 112 words Tasks: NETWORK(ready,208) ETHERNET(notifyWait,566) ACCEL(notifyWait,345) HEAT(delaying,300) CanReceiv(notifyWait,944) CanSender(notifyWait,353) CanClock(delaying,332) TMC(notifyWait,99) MAIN(running,310) IDLE(ready,20) AIN(notifyWait,265) Owned mutexes: === Platform === Last reset 00:52:47 ago, cause: software Last software reset at 2021-04-14 23:24, reason: User, GCodes spinning, available RAM 37976, slot 0 Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00489000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a Error status: 0x00 Aux0 errors 112,112,112 Aux1 errors 0,0,0 MCU revision 3, ADC conversions started 3769704, completed 3769703, timed out 0, errs 0 Supply voltage: min 22.6, current 22.7, max 24.1, under voltage events: 0, over voltage events: 0, power good: yes Heap OK, handles allocated/used 99/12, heap memory allocated/used/recyclable 2048/528/120, gc cycles 41 Driver 0: position 18183, ok, SG min/max 0/488, read errors 0, write errors 1, ifcnt 96, reads 55172, writes 15, timeouts 0, DMA errors 0 Driver 1: position 17525, standstill, SG min/max 0/462, read errors 0, write errors 1, ifcnt 90, reads 55172, writes 15, timeouts 0, DMA errors 0 Driver 2: position 796, ok, SG min/max 0/338, read errors 0, write errors 1, ifcnt 95, reads 55169, writes 17, timeouts 0, DMA errors 0 Driver 3: position 0, ok, SG min/max 0/464, read errors 0, write errors 1, ifcnt 96, reads 55169, writes 17, timeouts 0, DMA errors 0 Driver 4: position 0, ok, SG min/max 0/342, read errors 0, write errors 1, ifcnt 95, reads 55170, writes 17, timeouts 0, DMA errors 0 Driver 5: position 0, assumed not present Driver 6: position 0, assumed not present Date/time: 2021-04-15 00:17:46 Cache data hit count 4294967295 Slowest loop: 197.42ms; fastest: 0.07ms === Storage === Free file entries: 9 SD card 0 detected, interface speed: 22.5MBytes/sec SD card longest read time 10.6ms, write time 56.4ms, max retries 0 === Move === DMs created 83, maxWait 1500779ms, bed compensation in use: mesh, comp offset 0.000 === MainDDARing === Scheduled moves 34138, completed moves 34098, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state 3 === AuxDDARing === Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1 === Heat === Bed heaters = 0 -1, chamberHeaters = -1 -1 Heater 0 is on, I-accum = 0.4 Heater 1 is on, I-accum = 0.7 === GCodes === Segments left: 1 Movement lock held by null HTTP is idle in state(s) 0 Telnet is idle in state(s) 0 File is doing "G1 X96.057 Y82.736 E0.13106" in state(s) 0 USB is idle in state(s) 0 Aux is idle in state(s) 0 Trigger is idle in state(s) 0 Queue is idle in state(s) 0 LCD is idle in state(s) 0 SBC is idle in state(s) 0 Daemon is idle in state(s) 0 Aux2 is idle in state(s) 0 Autopause is idle in state(s) 0 Code queue is not empty: Queued 'M106 S204' for move 34130 1 of 16 codes have been queued. === Filament sensors === Extruder 0 sensor: ok === CAN === Messages queued 28678, send timeouts 28675, received 0, lost 0, longest wait 0ms for reply type 0, peak Tx sync delay 0, free buffers 17 (min 17) Last cancelled message type 4514 dest 127 === Network === Slowest loop: 145.39ms; fastest: 0.03ms Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions HTTP sessions: 1 of 8 - Ethernet - State: active Error counts: 0 0 0 0 0
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@argo - No Bang Bang ?
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Nope, never had issues with bangs or skipped steps.
But also had many timeouts in the M122 report which are gone now. -
@oc_geek said in Missing Steps - Cant Print SpreadCycle StealthChop tuning help:
@carcamerarig thanks for your efforts. If i may add one bit ...in my case it was mesh enable to create major issues (axis shifts) .
Did you run with or without mesh ?@oc_geek, do you still have problems with bangs or layer shifts, using more recent firmware such as the one I posted at https://www.dropbox.com/sh/qlucwfda9257p7u/AABoJogMNT-9P0kefE2W_0bxa?dl=0 ?
More generally: is anyone else apart from @carcamerarig still having this issue, using this firmware?
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@dc42 hi i have not tried that version yet
IF i disable mesh i can print with spreadcycle forcedAre you suggesting to try the fw AND enable mesh to see how it goes (it scares me a bit...tbh as i already had two noozle hits on bed...)
Shall i disable the forcing of SpreadCycle too ?thanks
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@oc_geek said in Missing Steps - Cant Print SpreadCycle StealthChop tuning help:
@dc42 hi i have not tried that version yet
IF i disable mesh i can print with spreadcycle forcedAre you suggesting to try the fw AND enable mesh to see how it goes (it scares me a bit...tbh as i already had two noozle hits on bed...)
Yes. Would you be able to tell if there was a problem if you air-printed a few cm above the bed, to avoid the risk of nozzle hits?
Shall i disable the forcing of SpreadCycle too ?
No, I'd rather resolve any issues running in spreadCycle mode before we look at other modes.
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@dc42 said in Missing Steps - Cant Print SpreadCycle StealthChop tuning help:
More generally: is anyone else apart from @carcamerarig still having this issue, using this firmware?
Initially I could also reproduce the issue at will. I won't be able to confirm for a couple of weeks as I no longer have a working Mini5+ to test with (amazingly my replacement was dead on arrival, this is being handled separately by @T3P3Tony I believe).
This will of course be one of my first tests once I get a working board in my hands again.