Stuttering Duet Board
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In Due+DueX5 setups, this issue can be caused by a poor ground connection between the Duet and DueX5, resulting in I2C errors. Do you have a very short and thick wire connected between the negative terminals of the VIN terminal blocks on the Duet and DueX5, as instructed in the wiring instructions on the wiki?
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Thanks for the response David. I am using a 24V 20A 500W Max power supply and have separate wires (14 AWP silicon) from the power supply to the Duet Wifi and Duex5. Should I also have a ground wire connecting the two negative VIN terminal blocks (Duet Wifi & DueX5)?
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@gregc said in Stuttering Duet Board:
Thanks for the response David. I am using a 24V 20A 500W Max power supply and have separate wires (14 AWP silicon) from the power supply to the Duet Wifi and Duex5. Should I also have a ground wire connecting the two negative VIN terminal blocks (Duet Wifi & DueX5)?
From https://duet3d.dozuki.com/Wiki/Duex2_and_Duex5_Features#Section_Wiring:
VIN and GND terminals of the Duex5 to the corresponding terminals of the Duet WiFi. Do not run separate ground wires from each terminal block back to the power supply unless the power supply is very close (less than 100mm) to the Duet WiFi and DueX5. You can run separate +VIN wires back to the power supply if you wish.
and:
Important! You must have a reliable low-resistance connection between the negative (ground) terminals of the two VIN terminal blocks. Failure to do so may result in high currents flowing in the ground connectors of the ribbon cable and may cause damage to the Duet WiFi or Duex5. Preferably, make this connection using either solid core wire, or stranded core wire with ferrules of the correct size crimped on securely. Re-tighten the terminal block screws regularly for the first few days of use, to make sure there is no creep in the wires causing the screws to become loose.
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Thanks. I changed the wiring and I am still getting the same error. I am going to take my Duetwifi from my DC42 Delta and will try it on my CoreXY, and visa versa.
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Does your M122 report list any I2C errors when this problem occurs?
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i'll check tonight and will report back tomorrow.
Thanks again. -
Here are the before and after M122 reports.
After has a "DueX I2C errors 2462"11:16:36 PM
M122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 2.01(RTOS) running on Duet WiFi 1.02 or later + DueX5
Board ID: 08DGM-956GU-DJMSJ-6J1FA-3SJ6J-TAQVF
Used output buffers: 1 of 20 (9 max)
=== RTOS ===
Static ram: 28476
Dynamic ram: 96240 of which 16 recycled
Exception stack ram used: 320
Never used ram: 6020
Tasks: NETWORK(ready,400) HEAT(blocked,1192) MAIN(running,3540)
Owned mutexes:
=== Platform ===
Last reset 00:01:17 ago, cause: reset button or watchdog
Last software reset at 2018-08-17 17:19, reason: User, spinning module GCodes, available RAM 5976 bytes (slot 3)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0041f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
Error status: 0
Free file entries: 10
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest block write time: 0.0ms, max retries 0
MCU temperature: min 28.8, current 31.3, max 31.6
Supply voltage: min 24.4, current 24.5, max 24.8, under voltage events: 0, over voltage events: 0
Driver 0: standstill, SG min/max not available
Driver 1: standstill, SG min/max not available
Driver 2: standstill, SG min/max not available
Driver 3: standstill, SG min/max not available
Driver 4: standstill, SG min/max not available
Driver 5: standstill, SG min/max not available
Driver 6: standstill, SG min/max not available
Driver 7: standstill, SG min/max not available
Driver 8: standstill, SG min/max not available
Driver 9: standstill, SG min/max not available
Expansion motor(s) stall indication: no
Date/time: 2018-08-18 23:16:35
Slowest loop: 28.78ms; fastest: 2.96ms
=== Move ===
Hiccups: 0, StepErrors: 0, LaErrors: 0, FreeDm: 240, MinFreeDm: 240, MaxWait: 0ms, Underruns: 0, 0
Scheduled moves: 0, completed moves: 0
Bed compensation in use: none
Bed probe heights: 0.000 0.000 0.000 0.000 0.000
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
Heater 1 is on, I-accum = 0.0
=== GCodes ===
Segments left: 0
Stack records: 1 allocated, 0 in use
Movement lock held by null
http is idle in state(s) 0
telnet is idle in state(s) 0
file is idle in state(s) 0
serial is idle in state(s) 0
aux is idle in state(s) 0
daemon is idle in state(s) 0
queue is idle in state(s) 0
autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 16.05ms; fastest: 0.01ms
Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
HTTP sessions: 1 of 8- WiFi -
Network state is running
WiFi module is connected to access point
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.21RC4(08b3)
WiFi MAC address 60:01:94:73:54:18
WiFi Vcc 3.37, reset reason Turned on by main processor
WiFi flash size 4194304, free heap 17136
WiFi IP address 192.168.86.35
WiFi signal strength -49dBm, reconnections 0, sleep mode modem
Socket states: 0 0 0 0 0 0 0 0
=== Expansion ===
DueX I2C errors 011:18:25 PM
M122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 2.01(RTOS) running on Duet WiFi 1.02 or later + DueX5
Board ID: 08DGM-956GU-DJMSJ-6J1FA-3SJ6J-TAQVF
Used output buffers: 1 of 20 (16 max)
=== RTOS ===
Static ram: 28476
Dynamic ram: 96276 of which 16 recycled
Exception stack ram used: 484
Never used ram: 5820
Tasks: NETWORK(ready,400) HEAT(blocked,1192) MAIN(running,3540)
Owned mutexes:
=== Platform ===
Last reset 00:03:06 ago, cause: reset button or watchdog
Last software reset at 2018-08-17 17:19, reason: User, spinning module GCodes, available RAM 5976 bytes (slot 3)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0041f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
Error status: 0
Free file entries: 9
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest block write time: 0.0ms, max retries 0
MCU temperature: min 31.3, current 32.9, max 32.9
Supply voltage: min 24.4, current 24.5, max 24.7, under voltage events: 0, over voltage events: 0
Driver 0: standstill, SG min/max 0/214
Driver 1: standstill, SG min/max 0/124
Driver 2: standstill, SG min/max 0/0
Driver 3: standstill, SG min/max not available
Driver 4: standstill, SG min/max not available
Driver 5: standstill, SG min/max 48/240
Driver 6: standstill, SG min/max 43/229
Driver 7: standstill, SG min/max 51/241
Driver 8: standstill, SG min/max not available
Driver 9: standstill, SG min/max not available
Expansion motor(s) stall indication: yes
Date/time: 2018-08-18 23:18:24
Slowest loop: 232.36ms; fastest: 2.96ms
=== Move ===
Hiccups: 0, StepErrors: 0, LaErrors: 0, FreeDm: 240, MinFreeDm: 236, MaxWait: 122958ms, Underruns: 0, 0
Scheduled moves: 13, completed moves: 13
Bed compensation in use: none
Bed probe heights: 0.000 0.000 0.000 0.000 0.000
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
Heater 1 is on, I-accum = 0.0
=== GCodes ===
Segments left: 0
Stack records: 2 allocated, 1 in use
Movement lock held by aux
http is idle in state(s) 0
telnet is idle in state(s) 0
file is idle in state(s) 0
serial is idle in state(s) 0
aux is idle in state(s) 0 5
daemon is idle in state(s) 0
queue is idle in state(s) 0
autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 234.35ms; fastest: 0.08ms
Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
HTTP sessions: 1 of 8- WiFi -
Network state is running
WiFi module is connected to access point
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.21RC4(08b3)
WiFi MAC address 60:01:94:73:54:18
WiFi Vcc 3.38, reset reason Turned on by main processor
WiFi flash size 4194304, free heap 15672
WiFi IP address 192.168.86.35
WiFi signal strength -50dBm, reconnections 0, sleep mode modem
Socket states: 0 0 0 0 0 0 0 0
=== Expansion ===
DueX I2C errors 2462
- WiFi -
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David,
Does my DueX I2C errors 2462 mean my DueX 5 board is dead?
Thanks -
Please try firmware 2.02beta1. It fixes I2C errors caused by task switching in the middle of an I2C transaction.
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Thank you David. I will give it a try.
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Firmware Name: RepRapFirmware for Duet 2 WiFi/Ethernet
Firmware Electronics: Duet WiFi 1.02 or later + DueX5
Firmware Version: 2.02beta1(RTOS) (2018-08-12b5)
WiFi Server Version: 1.21RC4(08b3)
Web Interface Version: 1.22.1Unfortunately my latest M122 contains "DueX I2C errors 9602"
7:42:48 PMM122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 2.02beta1(RTOS) running on Duet WiFi 1.02 or later + DueX5
Board ID: 08DGM-956GU-DJMSJ-6J1FA-3SJ6J-TAQVF
Used output buffers: 1 of 20 (14 max)
=== RTOS ===
Static ram: 28476
Dynamic ram: 98316 of which 0 recycled
Exception stack ram used: 460
Never used ram: 3820
Tasks: NETWORK(ready,400) HEAT(blocked,1192) MAIN(running,3476)
Owned mutexes:
=== Platform ===
Last reset 00:03:56 ago, cause: power up
Last software reset at 2018-08-20 17:31, reason: User, spinning module GCodes, available RAM 3740 bytes (slot 0)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
Error status: 0
Free file entries: 10
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest block write time: 0.0ms, max retries 0
MCU temperature: min 26.9, current 32.8, max 33.0
Supply voltage: min 24.4, current 24.5, max 24.7, under voltage events: 0, over voltage events: 0
Driver 0: standstill, SG min/max 0/1023
Driver 1: standstill, SG min/max 0/1023
Driver 2: standstill, SG min/max 0/0
Driver 3: standstill, SG min/max not available
Driver 4: standstill, SG min/max not available
Driver 5: standstill, SG min/max 65/219
Driver 6: standstill, SG min/max 59/202
Driver 7: standstill, SG min/max 65/200
Driver 8: standstill, SG min/max not available
Driver 9: standstill, SG min/max not available
Expansion motor(s) stall indication: yes
Date/time: 2018-08-20 19:42:47
Slowest loop: 180.60ms; fastest: 3.09ms
=== Move ===
Hiccups: 0, StepErrors: 0, LaErrors: 0, FreeDm: 240, MinFreeDm: 236, MaxWait: 14990ms, Underruns: 0, 0
Scheduled moves: 24, completed moves: 24
Bed compensation in use: none
Bed probe heights: 5.000 5.000 5.000 0.000 0.000
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
Heater 0 is on, I-accum = 0.0
Heater 1 is on, I-accum = 0.3
=== GCodes ===
Segments left: 0
Stack records: 2 allocated, 0 in use
Movement lock held by null
http is idle in state(s) 0
telnet is idle in state(s) 0
file is idle in state(s) 0
serial is idle in state(s) 0
aux is ready with "M408 S0 R11" in state(s) 0
daemon is idle in state(s) 0
queue is idle in state(s) 0
autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 196.78ms; fastest: 0.01ms
Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
HTTP sessions: 1 of 8- WiFi -
Network state is running
WiFi module is connected to access point
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.21RC4(08b3)
WiFi MAC address 60:01:94:73:54:18
WiFi Vcc 3.37, reset reason Turned on by main processor
WiFi flash size 4194304, free heap 15672
WiFi IP address 192.168.86.30
WiFi signal strength -53dBm, reconnections 0, sleep mode modem
Socket states: 0 0 0 0 0 0 0 0
=== Expansion ===
DueX I2C errors 9602
- WiFi -
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The most likely causes of all those I2C errors are:
- Inadequate ground connection between the Duet and the DueX5. If this is the cause, there will probably be no I2C errors until you start moving the motors.
- Faulty DueX5
- Faulty ribbon cable.
Please test whether you get I2C errors when the motors haven't moved since power up, or after you send M18 to turn them off. Also please post a photo showing how you have connected the grounds of the Duet and DueX5 together.
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David, the DueX I2C errors 20094 occurred after printing about eight layers of a 40x40 test cube. I cancelled the print and sent an M18 command, but the error remained. Here is a photo of my wiring. I am using 14 AWG silicon covered wires for the VIN terminals. I also tried another ribbon cable.
2:55:59 PMM122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 2.02beta1(RTOS) running on Duet WiFi 1.02 or later + DueX5
Board ID: 08DGM-956GU-DJMSJ-6J1FA-3SJ6J-TAQVF
Used output buffers: 1 of 20 (18 max)
=== RTOS ===
Static ram: 28476
Dynamic ram: 98316 of which 0 recycled
Exception stack ram used: 484
Never used ram: 3796
Tasks: NETWORK(ready,400) HEAT(blocked,1192) MAIN(running,1660)
Owned mutexes:
=== Platform ===
Last reset 00:21:44 ago, cause: power up
Last software reset at 2018-08-20 17:31, reason: User, spinning module GCodes, available RAM 3740 bytes (slot 0)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
Error status: 0
Free file entries: 10
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest block write time: 0.0ms, max retries 0
MCU temperature: min 36.4, current 36.5, max 36.9
Supply voltage: min 24.4, current 24.5, max 24.7, under voltage events: 0, over voltage events: 0
Driver 0: standstill, SG min/max not available
Driver 1: standstill, SG min/max not available
Driver 2: standstill, SG min/max not available
Driver 3: standstill, SG min/max not available
Driver 4: standstill, SG min/max not available
Driver 5: standstill, SG min/max not available
Driver 6: standstill, SG min/max not available
Driver 7: standstill, SG min/max not available
Driver 8: standstill, SG min/max not available
Driver 9: standstill, SG min/max not available
Expansion motor(s) stall indication: yes
Date/time: 2018-08-21 14:55:58
Slowest loop: 180.64ms; fastest: 97.54ms
=== Move ===
Hiccups: 0, StepErrors: 0, LaErrors: 0, FreeDm: 240, MinFreeDm: 240, MaxWait: 0ms, Underruns: 0, 0
Scheduled moves: 0, completed moves: 0
Bed compensation in use: none
Bed probe heights: -0.015 -0.010 -0.012 0.000 0.000
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
Heater 0 is on, I-accum = 0.0
Heater 1 is on, I-accum = 0.4
=== GCodes ===
Segments left: 0
Stack records: 2 allocated, 0 in use
Movement lock held by null
http is idle in state(s) 0
telnet is idle in state(s) 0
file is idle in state(s) 0
serial is idle in state(s) 0
aux is ready with "M408 S0 R50" in state(s) 0
daemon is idle in state(s) 0
queue is idle in state(s) 0
autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 196.77ms; fastest: 0.08ms
Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
HTTP sessions: 1 of 8- WiFi -
Network state is running
WiFi module is connected to access point
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.21RC4(08b3)
WiFi MAC address 60:01:94:73:54:18
WiFi Vcc 3.37, reset reason Turned on by main processor
WiFi flash size 4194304, free heap 15752
WiFi IP address 192.168.86.30
WiFi signal strength -51dBm, reconnections 0, sleep mode modem
Socket states: 0 0 0 0 0 0 0 0
=== Expansion ===
DueX I2C errors 20094
- WiFi -
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David,
Is it time for me to order a new Duex5?
Thanks -
If you are certain that the ground connection between the two is good then I think there is a possibility that your DueX5 has an intermittent fault, and you should ask your supplier to replace it under warranty. https://www.duet3d.com/warranty