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    move outside of machine limits with G2 move, in tool 2

    Scheduled Pinned Locked Moved
    Beta Firmware
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    • SanderLPFRGundefined
      SanderLPFRG
      last edited by

      when printing with tool 2, I often get a "outside of machine limits" error at the first G2 movement of a Gcode, even if the moves are well within these limits. Below I attached my config, the first part of the failing code, and the console with error.

      Testing I already did;

      • The same code does print correctly with Tool 1.
      • The same model (nothing else changed) does print when arc fitting is disabled

      Could this be a bug?

      Console;

      24/01/2025, 12:04:19: Connected to one.local
24/01/2025, 12:05:07: Connection established
24/01/2025, 12:05:57: M32 "0:/gcodes/ONE_P-0026789 v1_0.2mm_PETG_1d13h17m.gcode": File 0:/gcodes/ONE_P-0026789 v1_0.2mm_PETG_1d13h17m.gcode selected for printing
24/01/2025, 12:06:01: : Warning: Tool 0 was not driven because its heater temperatures were not high enough or it has a heater fault
24/01/2025, 12:07:58: : Leadscrew adjustments made: 0.715 1.917 0.735, points used 3, (mean, deviation) before (0.464, 0.433) after (-0.000, 0.000)
24/01/2025, 12:08:33: : Leadscrew adjustments made: 0.283 0.278 0.292, points used 3, (mean, deviation) before (0.290, 0.004) after (-0.000, 0.000)
24/01/2025, 12:10:09: : Cancelled printing file 0:/gcodes/ONE_P-0026789 v1_0.2mm_PETG_1d13h17m.gcode, print time was 0h 4m

24/01/2025, 12:10:09: : Error: in GCode file line 53: G2: outside machine limits <---------------- this is the error I mean

      Gcode;

      ; generated by PrusaSlicer 0.1.0 on 2025-01-23 at 14:07:14 UTC

; Speed; **
; Visual; **
; Strengh ;*****

; external perimeters extrusion width = 0.44mm
; perimeters extrusion width = 0.44mm
; infill extrusion width = 0.44mm
; solid infill extrusion width = 0.44mm
; top infill extrusion width = 0.44mm
; first layer extrusion width = 0.44mm

M201 X7000 Y7000 Z200 E10000 ; sets maximum accelerations, mm/sec^2
M203 X24000 Y24000 Z720 E6000 ; sets maximum feedrates, mm / min
M204 P4000 T5000 ; sets acceleration (P, T), mm/sec^2
M566 X480.00 Y480.00 Z120.00 E1200.00 ; sets the jerk limits, mm/min

; printing object P-0026789 v1.stl id:0 copy 0
; stop printing object P-0026789 v1.stl id:0 copy 0

;TYPE:Custom
;Prusaslicer section;
; Define prusaslicer variables

; called with M98 P"0:/macros/print-start" 
M98 P"0:/macros/print-start" A220 B240 C50 D243.852 E356.148 F193.852 H306.148 I1 J"false" K"true" L"FLEX" O"PETG" Q0.4 R0.4 S150 T170
G21 ; set units to millimeters
G90 ; use absolute coordinates
M83 ; use relative distances for extrusion
;                                                     Begin toolchange script



;                                                     End toolchange script
T1
; Filament gcode
M107
;LAYER_CHANGE
;Z:0.2
;HEIGHT:0.2
; printing object P-0026789 v1.stl id:0 copy 0
G1 E-.7 F2100
; stop printing object P-0026789 v1.stl id:0 copy 0
G1 Z1.7 F720
G1 X272.388 Y226.982 F24000
G1 Z.2 F720
G1 E.7 F1500
M204 P2000
;TYPE:Skirt/Brim
;WIDTH:0.44
G1 F3300
G2 X303.244 Y214.197 I27.609 J23.006 E6.30864 ;< ------------- this is line 53, gives the error
G2 X281.929 Y218.923 I-3.136 J36.289 E.73211
G2 X272.427 Y226.936 I18.068 J31.065 E.41247
M204 P4000

      Config;

      ;------------------------------ General settings --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

; Preferences
G90             ; send absolute coordinates...
M83             ; ...but relative extruder moves
M550 P"one"     ; set printer name

G4 S5

; Set global variables
global leftloadedfilament = "PLA"
global rightloadedfilament = "PLA"
global leftnozzlesize = "0.40"
global rightnozzlesize = "0.40"
global variableprobel = 10000
global variableprober = 10000

; Reset probe trigger values on reset

;------------------------------ Drive and motion --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

; Drive & motion definition
M569 P60.0 S1     								        ; physical drive 60.0 goes backwards (E1)
M569 P61.0 S0     								        ; physical drive 61.0 goes backwards (E2)
M569 P0.0 S0      								        ; physical drive 0.0 goes backwards (X)
M569 P0.1 S0                                            ; physical drive 0.1 goes backwards (Y1)
M569 P0.4 S1                                            ; physical drive 0.4 goes forwards (Y2)
M569 P0.5 S0      								        ; physical drive 0.5 goes forwards (U)
M569 P50.0 S0 D3   								        ; physical drive 50.0 goes forwards (V)
M569 P51.0 S0 D3       					     	        ; physical drive 51.0 goes forwards (W)
M569 P1.0 S0    								        ; physical drive 1.0 goes forwards (Z1)
M569 P1.1 S0   										    ; physical drive 1.1 goes forwards (Z2)
M569 P1.2 S0                                            ; physical drive 1.2 goes forwards (Z3)

M970 X1 U1 Y1

M584 X0.0 U0.5 Y0.1:0.4 E60.0:61.0 Z1.0:1.1:1.2 V50.0 W51.0     ; set drive mapping
M669 K11 X1:0:0:0 Y1:1:0:-1 Z0:0:-1:0 U0:0:0:1     		    ; set markforged kinematics
M350 X16 U16 Y16 Z16 V32 W32 I1                            	; configure axis microstepping with interpolation
M350 E16:16 I1                                              ; configure extruder microstepping with interpolation
M92 X80 Y80 Y80 E800:800 Z800.00 V17777.78 W17777.78  ; set steps per mm
M906 X2100 U2100 Y2100 E580:580 Z1900 V165 W165 I40         ; set motor currents (mA) and motor idle factor in per cent
M84 S30                                                     ; set idle timeout

; Machine axis limits
M208 X-70.5 U0 Y0 Z0 V0 W0 S1                           ; set axis minimal
M208 X600 U672.5 Y510 Z600 V14 W14 S0                   ; set axis maximal


M671 X702.75:300:-102.75 Y47.125:-537.35:47.125 S10     ; Z leadscrews are at (-41,-14), (130,325.5) and (601, -14) and set compensation allowance to 20mm

;M671 X-102.75:300:702.75 Y-47.125:537.35:-47.125 S10     ; Z leadscrews are at (-102.75,-47.125), (300,537,35) and (702,75, -47,125) and set compensation allowance to 20mm


; Machine movement limits
M203 X30000 U30000 Y30000 E12000:12000 Z1200 V180 W180     ; set maximum speeds (mm/min)
M201 X8000 U8000 Y8000 E2500:2500 Z100.00 V2 W2       ; set maximum accelerations (mm/s^2)

; Machine motion settings
M593 P"MZV" F37 S0.05                                   ; set ZVD input shaping to cancel ringing at 40.5Hz
M566 X540 U540 Y540 E1200:1200 Z900 V100 W100           ; set instantaneous speed changes (mm/min)
M204 P1500 T8000                                       ; set actual accelerations

;------------------------------ Sensors and inputs ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

; Endstops
M574 X1 S1 P"^!50.io1.in"     ; configure switch-type endstop for low end on X via pin 2.io3.in
M574 U2 S1 P"^!51.io1.in"     ; configure switch-type endstop for high end on U via pin 2.io1.in
M574 Y2 S1 P"io2.in"      ; configure switch-type endstop for high end on Y via pin 2.io2.in
M574 V2 S1 P"50.io0.in"      ; configure switch-type endstop for high end on V via pin 1.io2.in
M574 W2 S1 P"51.io0.in"      ; configure switch-type endstop for high end on W via pin 1.io3.in

; Z-Probe
M558 K0 P11 C"50.temp2" H7:1 F300:120 T21000 A3 S0.05 R1  ; Set E1 Z probe, set dive height, probe speed, required accuracy and travel speed
set global.variableprobel = {sensors.probes[0].value[0]}+2750
G31 K0 P{global.variableprobel} X0 Y0 Z-0.45						       ; Set Z offset of E1 probe


M558 K1 P11 C"51.temp2" H7:1 F300:120 T21000 A3 S0.05 R1    ; Set E1 Z probe, set dive height, probe speed, required accuracy and travel speed
set global.variableprober = {sensors.probes[1].value[0]}+2750
G31 K1 P{global.variableprober} U0 Y0 Z-0.45							       ; Set Z offset of E1 probe

M557 X25:575 Y25:475 P7:5                              ; define mesh grid
M376 H10


; Filament control buttons
;M950 J1 C"2.io2.in"      ; define logical input for E1 filamentsensor
;M581 P1 T2 S0 R0         ; define trigger for filament auto load triggers trigger2.g
;M950 J2 C"2.io3.in"      ; define logical input for E1 filamentunload
;M581 P2 T3 S0 R0         ; define trigger for filament auto unload triggers trigger3.g
;M950 J3 C"2.io4.in"      ; define logical input for E2 filamentsensor
;M581 P3 T4 S0 R0         ; define trigger for filament auto load triggers trigger4.g
;M950 J4 C"2.io5.in"      ; define logical input for E2 filamentunload
;M581 P4 T5 S0 R0         ; define trigger for filament auto unload triggers trigger5.g


; Accelerometer inputs
M955 P"50.0" I16   ; configure accelerometer sensor, set orientation, sampling and resolution
M955 P"60.0" I46   ; configure accelerometer sensor, set orientation, sampling and resolution
M955 P"51.0" I16   ; configure accelerometer sensor, set orientation, sampling and resolution
M955 P"61.0" I46   ; configure accelerometer sensor, set orientation, sampling and resolution

;------------------------------ Heaters and Fan outputs -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


; Heaters, Bed zones
M308 S0 P"temp0" Y"thermistor" A"Bed zone 1" T100000 B3950 	; configure bed zone 1 temperature sensor
M950 H0 C"out1" T0                           			        ; create bed heater output and map it to correct sensor
M307 H0 R0.362 K0.500:0.000 D6.39 E1.35 S1.00 B0                ; enable and set PID temperature control for bed zone 1
M140 P0 H0                                                      ; map bed zone 1 to correct heater
M143 H0 S120                                                    ; set temperatare limit for heater 0 to 120C

M308 S1 P"temp1" Y"thermistor" A"Bed zone 2" T100000 B3950    ; configure bed zone 2 temperature sensor
M950 H1 C"out2" T1                           			        ; create bed heater output and map it to correct sensor
M307 H1 R0.362 K0.500:0.000 D6.39 E1.35 S1.00 B0                ; enable and set PID temperature control for bed zone 2
M140 P1 H1                                                      ; map bed zone 1 to correct heater
M143 H1 S120                                                    ; set temperatare limit for heater 1 to 120C
 

; Heaters, extruder
M308 S2 P"60.temp0" Y"thermistor" A"Nozzle1"                    ; configure left printhead temperature sensor
M950 H2 C"60.out0" T2                                           ; create left printhead heater output and map it to correct sensor
M307 H2 R2.581 K0.635:0.000 D4.58 E1.35 S1.00 B0 V23.7          ; enable and set PID temperature control for left printhead
M143 H2 P1 S350                                 		        ; set temperature limit for left printhead to 280C
M572 D0 S0.01                                                   ; set pressure advance for left printhead
;M308 S4 P"temp3" Y"thermistor" A"HeatsinkLeft" T100000 B4138

M308 S3 P"61.temp0" Y"pt1000" A"Nozzle2"                           ; configure right printhead temperature sensor
M950 H3 C"61.out0" T3                                              ; create left printhead heater output and map it to correct sensor
M307 H3 R2.736 K0.422:0.391 D4.34 E1.35 S1.00 B0 V24.0          ; enable and set PID temperature control for lerightt printhead
M143 H3 P2 S350                                                 ; set temperature limit for right printhead to 280C
M572 D1 S0.01                                                   ; set pressure advance for right printhead
;M308 S5 P"temp2" Y"thermistor" A"HeatsinkRight" T100000 B4138

; Fans
M950 F0 C"60.out1" Q317.5      ; create fan 0 (E1 part) on pin 2.out3 and set its frequency
M106 P0 S0 H-1 C"Tool1 part"  ; set fan 0 value. Thermostatic control is turned off
M950 F1 C"61.out1" Q317.5      ; create fan 1 (E2 part) on pin 2.out4 and set its frequency
M106 P1 S0 H-1 C"Tool2 part"                ; set fan 1 value. Thermostatic control is turned off
M950 F2 C"60.io0.out" Q500          ; create fan 2 (E1 heat) on pin out5 and set its frequency
M106 P2 S1 H2 T45:50          ; set fan 2 value. Thermostatic control is turned on
M106 P2 S1 H2 T45:50 C"Tool1 Heat"  ; set fan 2 value. Thermostatic control is turned on
M950 F3 C"61.io0.out" Q500          ; create fan 3 (E2 heat) on pin out6 and set its frequency
M106 P3 S1 H3 T45:50 C"Tool2 Heat"  ; set fan 3 value. Thermostatic control is turned on

M950 F4 C"1.out3" Q500          ; create fan 4 (SBC) on pin out6 and set its frequency
M106 P4 S1 H-1 C"PC"          ; create fan 4 value. Thermostatic control is turned on
M950 F5 C"1.out4" Q500          ; create fan 5 (main) on pin out6 and set its frequency
M106 P5 S1 H-1 C"Mainboard"   ; set fan 0 value. Thermostatic control is turned of
M950 F6 C"1.out5" Q500        ; create fan 6 (exp1) on pin out6 and set its frequency
M106 P6 S1 H-1 C"Expansion"              ; set fan 0 value. Thermostatic control is turned off

M950 F8 C"out4" Q500          ; create fan 8 (Extraction) on pin out6 and set its frequency
M106 P8 S0.1 H-1 C"Extraction"          ; set fan 3 value. Thermostatic control is turned on

;------------------------------ Miscellaneous -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

; Configure chamber LED
;M950 F10 C"out3"            ; create chamber LED strip on correct pin
;M106 P10 C"LED" S1.0        ; define chamber LED name and set starting value

; Configure status LED
M950 F11 C"1.io0.out" Q500     ; create red LED strip on correct pin
M106 P11 C"RGB Red" S0.0    ; define red LED name and set starting value
M950 F12 C"1.io1.out" Q500     ; create green LED strip on correct pin
M106 P12 C"RGB Green" S0.0  ; define green LED name and set starting value
M950 F13 C"1.io2.out" Q500     ; create blue LED strip on correct pin
M106 P13 C"RGB Blue" S1.0   ; define blue LED name and set starting value


;------------------------------ Tool definition ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

; Tool Left
M563 P0 S"Left" D0 H2 X0 F0     ; define tool 0
G10 P0 X0 Y0 Z0                 ; set tool 0 axis offsets
G10 P0 R0 S0                    ; set initial tool 0 active and standby temperatures to 0C

; Tool Right
M563 P1 S"Right" D1 H3 X3 F1    ; define tool 1
G10 P1 U0 Y0 Z0       ; set tool 1 axis offsets
G10 P1 R0 S0                    ; set initial tool 1 active and standby temperatures to 0C

; Tool Duplication
M563 P2 S"Dulplication" D0:1 H2:3 X0:3 F0:1     ; tool 2 uses both extruders, hot end heaters and fans, and maps X to both X and U
G10 P2 X150 Y0 U-150 S0 R0                      ; set tool offsets and temperatures
M567 P2 E1:1                                    ; set mix ratio 100% on both extruders
      droftartsundefined 1 Reply Last reply Reply Quote 0
      • droftartsundefined
        droftarts administrators @SanderLPFRG
        last edited by

        @SanderLPFRG which firmware version?

        Ian

        TronXY X5S with Duet 3 MB6HC and Roto toolboard : Cartesian bed-slinger with Duet 3 Mini 5+ WiFi and 1LC : RRP Fisher Delta v1 with Duet 2 Maestro : Polargraph with Duet 2 WiFi

        SanderLPFRGundefined 1 Reply Last reply Reply Quote 0
        • SanderLPFRGundefined
          SanderLPFRG @droftarts
          last edited by

          @droftarts 3.6.0 beta 2 and beta 3 tried both

          1 Reply Last reply Reply Quote 0
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