1HCL position failure home position G-code

[supertb1]

@OwenD Ok, thank you for your help on this.. I will give it a shot and get back to you.

[supertb1]

@OwenD Hello, I made a file (driver-stall.g) in my .sys directory and dropped the example in there. then I entered M957 E"driver-stall" D1 in my command line and it returned "M957 E"driver-stall" D1
Warning: Driver 0.1". now it does not recognize my tool, it immediately causes my X axis to fail to maintain position. so the settings in the stall file need to be adjusted. Ok I have a Duet 3 6HC, "2" 1HCL boards (P50,P51) X and Y respectively. "2" Z axis motors (0,1) on the main board. The extruder is on (4). do I need to place the physical address of the drives that are on the boards inside the [0] on the command lines for this driver stall.g and how would the Z axis look on the command line? move.axes[0,1]? I tried to enter the actual board addresses in the command lines and it still does not recognize the tool. ok.. so I don't think your model as it is will work for my setup. I tried your ";driver-stall.gG60 S3 ; save position to slot 3G28 X Y ; home X & YG1 R3 X0 Y0 Z0 ; Move back to saved position" line and it causes my machine to forget the X and Z axis home at the start of my print end the program and then home the X and Z axis so that is not going to work either. What changes need to be made to these examples to help make them work for my applications? what information can I give to you to help with this process?

[supertb1]

@dc42 you know what would make this all alot easier is if I could simply change the default process from "Pause print without running pause.g and inform user via message box" to "Pause print using pause.g and inform user via message box" How do I do that? Or better yet, can I get a firmware update that has that change in it?

[OwenD]

@supertb1
I cannot work out exactly what you are doing by your answers.
You appear to be mixing all sorts of things together.

You need to read and understand the documentation given to you so that you can grasp the way the firmware works.
There are two possible work flows with any of the events.
One will happen if you have not created a macro to handle the event and the other will happen if you have created a macro to handle it

So in the case of a DRIVER ERROR, then if there is no file in the/sys directory called driver-error.g, then the firmware will pause the print without running pause.g and a message box will appear. It will just stop.
If there IS a file called driver-error.g in the /sys directory, then you determine what happens by the contents of your macro.

The parameters mentioned are NOT parameters that you send.
They are parameters that you can access within your macro so that you can have one macro but take different actions depending where the fault was.
So for example in my driver-error.g macro I could put

echo "Fault on driver" ^ param.D

and it would report which driver number the error happened on.

You are going to need to post the following files.
config.g
driver-error.g
driver-stall.g
homeall.g
homex.g
homey.g
pause.g

When you post them, please ensure that you use the </> button so the contents appear is a code box like this

code box

This will make them readable.

Also post the firmware version you are using on all attached boards, by sending
M115 B0
M115 B1
M115 B2
one command at a time from the console.

After all that we will need to know exactly what problem(s) you are trying to fix?
There is no point for example focusing on a driver-stall.g file, if your problem is actually a driver error, and not a stall.

[supertb1]

@OwenD

code_text
```; Configuration file for Duet 3 (firmware version 3)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:31 GMT-0600 (Central Standard Time)

; General preferences
G90                                          ; send absolute coordinates...
M83                                          ; ...but relative extruder moves
M550 P"Colossus Openbuild"                   ; set printer name

; Network
M552 P192.168.1.65 S1                             ; enable network and acquire dynamic address via DHCP
M586 P0 S1                                   ; enable HTTP
M586 P1 S0                                   ; disable FTP
M586 P2 S0                                   ; disable Telnet

; Drives
G4 S1                                        ;wait for expansion boards to start
M569.1 P50.0 T2 C5 E5:10            ; Configure the 1HCL board at CAN address 50 with a quadrature encoder on the motor shaft that has 20 steps per motor full step.
M569.1 P51.0 T2 C5 E5:10            ; Configure the 1HCL board at CAN address 51 with a quadrature encoder on the motor shaft that has 20 steps per motor full step.
M569 P50.0 D4 S1                             ; Configure the motor on the 1HCL at can address 50 as being in closed-loop drive mode (D4), Open loop (D2) and not reversed (S1) X axis
M569 P51.0 D4 S1                             ; Configure the motor on the 1HCL at can address 51 as being in closed-loop drive mode (D4), Open loop (D2) and not reversed (S1) Y axis 
M569 P0.0 S1                                 ; physical drive 0.0 goes forwards Z 1-2 axis
M569 P0.4 S1                                 ; physical drive 0.4 goes forwards Extruder
M584 X50.0 Y51.0 Z0.0:0.1 E0.4               ; set drive mapping
M671 X-122.25:689.20 Y0:0 S3.0               ; leadscrews at left (connected to Z0) and right (connected to Z1) of X axis
M350 X32 Y32 Z32 E16 I1                      ; configure microstepping with interpolation
M92 X106.5 Y257 Z795.00 E339.00              ; set steps per mm
M566 X900.00 Y900.00 Z60.00 E120.00          ; set maximum instantaneous speed changes (mm/min)
M203 X6000.00 Y6000.00 Z180.00 E1200.00      ; set maximum speeds (mm/min)
M201 X500.00 Y500.00 Z20.00 E250.00          ; set accelerations (mm/s^2)
M906 X1000 Y3000 Z3000 E800 I30              ; set motor currents (mA) and motor idle factor in per cent
M84 S30                                      ; Set idle timeout
M917 X10 Y0                                   ; Set the closed loop axes to have a holding current of zero

; Axis Limits
M208 X0 Y0 Z0 S1                             ; set axis minima
M208 X609 Y609 Z762 S0                       ; set axis maxima

; Endstops
M574 X1 S1 P"!^io1.in"                       ; configure active-high endstop for low end on X via pin !^io1.in
M574 Y1 S1 P"!^io2.in"                       ; configure active-high endstop for low end on Y via pin !^io2.in
M574 Z1 S2                                   ; configure Z-probe endstop for low end on Z
M591 D0 P7 C"io5.in" L7 R55:150 E22 S1       ;Bigtree smart filament moniter v2 set to moniter between 55%-150% of 7 counts over a distance of 22mm

M591 D0                                      ; display filament sensor parameters for extruder drive 4
M950 S0 C"io7.out"                           ; create servo pin 0 for BLTouch
M558 P9 C"^io7.in" H5 F120 T6000             ; set Z probe type to bltouch and the dive height + speeds
G31 P100 X60 Y0 Z2.68                         ; set Z probe trigger value, offset and trigger height
M557 X100:500 Y100:500 S100                  ; define mesh grid

; Heaters
M308 S0 P"temp0" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp0
M950 H0 C"out1" T0                           ; create bed heater output on out1 and map it to sensor 0
M307 H0 B1 S10.00                            ; enable bang-bang mode for the bed heater and set PWM limit
M140 H0                                      ; map heated bed to heater 0
M143 H0 S110                                 ; set temperature limit for heater 0 to 120C
M308 S1 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 1 as thermistor on pin temp1
M950 H1 C"out2" T1                           ; create nozzle heater output on out2 and map it to sensor 1
M307 H1 B0 S1.00                             ; disable bang-bang mode for heater  and set PWM limit
M143 H1 S280                                 ; set temperature limit for heater 1 to 280C

; Fans
M950 F0 C"out8" Q500                         ; create fan 0 on pin out8 and set its frequency
M106 P0 C"Tool Fan" S0 H-1                   ; set fan 0 name and value. Thermostatic control is turned off
M950 F1 C"out6" Q500                         ; create fan 1 on pin out6 and set its frequency
M950 F2 C"out7" Q500                         ; create fan 2 on pin out7 and set its frequency
M106 P1 C"Extruder" S1 H1 T45                ; set fan 1 name and value. Thermostatic control is turned on

; Tools
M563 P0 S"Hemera" D0 H1 F0                   ; define tool 0
G10 P0 X0 Y0 Z0                              ; set tool 0 axis offsets
G10 P0 R0 S0                                 ; set initial tool 0 active and standby temperatures to 0C

; Custom settings are not defined

; Miscellaneous
M575 P1 S1 B57600                            ; enable support for PanelDue


</>drive-error.g
; pause.g
; called when a print from SD card is paused
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M83            ; relative extruder moves
G1 E-10 F3600  ; retract 10mm of filament
G91            ; relative positioning
G1 Z5 F360     ; lift Z by 5mm
G90            ; absolute positioning
G1 X0 Y0 F6000 ; go to X=0 Y=0
</>driver-stall.g
; pause.g
; called when a print from SD card is paused
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M83            ; relative extruder moves
G1 E-10 F3600  ; retract 10mm of filament
G91            ; relative positioning
G1 Z5 F360     ; lift Z by 5mm
G90            ; absolute positioning
G1 X0 Y0 F6000 ; go to X=0 Y=0
</>homeall.g (wich I do not use because it doesn't work)
; homeall.g
; called to home all axes
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:31 GMT-0600 (Central Standard Time)
G91                     ; relative positioning
G1 H2 Z5 F6000          ; lift Z relative to current position
G1 H1 X-605 Y-605 F1800 ; move quickly to X and Y axis endstops and stop there (first pass)
G1 H2 X5 Y5 F6000       ; go back a few mm
G1 H1 X-605 Y-605 F360  ; move slowly to X and Y axis endstops once more (second pass)
G90                     ; absolute positioning
G1 X10 Y10 F6000        ; go to first bed probe point and home Z
G30                     ; home Z by probing the bed

; Uncomment the following lines to lift Z after probing
;G91                    ; relative positioning
;G1 Z5 F100             ; lift Z relative to current position
;G90                    ; absolute positioning

</>; homex.g
; called to home the X axis
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:31 GMT-0600 (Central Standard Time)
M569 P50.0 D0           ; Turn off closed loop

G91                     ; relative positioning
G1 H2 Z5 F6000          ; lift Z relative to current position
G1 H1 X-240 F3000       ; move quickly to X axis endstop and stop there (first pass)
G1 H2 X5 F6000          ; go back a few mm
G1 H1 X-240 F240        ; move slowly to X axis endstop once more (second pass)

G90                     ; absolute positioning
G1 X50 F3000            ; Move to a known-safe position
M400                    ; Wait for the move to complete
G4 P500                 ; Wait for the motor to settle
M569 P50.0 D4           ; Turn closed loop back on
M569.6 P50.0 V31        ; Perform the tuning manoeuvres for a quadrature encoder
G1 X0                   ; Move back to X0

G1 H2 Z0 F6000          ; lower Z again
</>Home Y
; homey.g
; called to home the Y axis
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M569 P51.0 D0           ; Turn off closed loop

G91                     ; relative positioning
G1 H2 Z5 F6000          ; lift Z relative to current position
G1 H1 Y-240 F3000       ; move quickly to X axis endstop and stop there (first pass)
G1 H2 Y5 F6000          ; go back a few mm
G1 H1 Y-240 F240        ; move slowly to X axis endstop once more (second pass)

G90                     ; absolute positioning
G1 Y25 F3000            ; Move to a known-safe position
M400                    ; Wait for the move to complete
G4 P500                 ; Wait for the motor to settle
M569 P51.0 D4           ; Turn closed loop back on
M569.6 P51.0 V31        ; Perform the tuning manoeuvres for a quadrature encoder
G1 Y0                   ; Move back to X0

G1 H2 Z0 F6000          ; lower Z again
</> pause.g
; pause.g
; called when a print from SD card is paused
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M83            ; relative extruder moves
G1 E-10 F3600  ; retract 10mm of filament
G91            ; relative positioning
G1 Z5 F360     ; lift Z by 5mm
G90            ; absolute positioning
G1 X0 Y0 F6000 ; go to X=0 Y=0
/
</>11/6/2022, 7:38:44 PM	M115 B0
FIRMWARE_NAME: RepRapFirmware for Duet 3 MB6HC FIRMWARE_VERSION: 3.4.4 ELECTRONICS: Duet 3 MB6HC v1.01 FIRMWARE_DATE: 2022-10-20 16:19:01
/
</>11/6/2022, 7:39:24 PM	M115 B1
Error: M115: Response timeout: CAN addr 1, req type 6024, RID=14
/
</>11/6/2022, 7:40:03 PM	M115 B2
Error: M115: Response timeout: CAN addr 2, req type 6024, RID=15
/
Issue at hand: when my printer fails to maintain position or the X-Y steppers stalls I want it to move my print head to home position Z+5 like it used to do.

[OwenD]

@supertb1
I meant for you to put each file in its own code block so we could know exactly what you are working with.
I will try to separate and comment as I can.

Config.g

; Configuration file for Duet 3 (firmware version 3)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:31 GMT-0600 (Central Standard Time)

; General preferences
G90                                          ; send absolute coordinates...
M83                                          ; ...but relative extruder moves
M550 P"Colossus Openbuild"                   ; set printer name

; Network
M552 P192.168.1.65 S1                             ; enable network and acquire dynamic address via DHCP
M586 P0 S1                                   ; enable HTTP
M586 P1 S0                                   ; disable FTP
M586 P2 S0                                   ; disable Telnet

; Drives
G4 S1                                        ;wait for expansion boards to start
M569.1 P50.0 T2 C5 E5:10            ; Configure the 1HCL board at CAN address 50 with a quadrature encoder on the motor shaft that has 20 steps per motor full step.
M569.1 P51.0 T2 C5 E5:10            ; Configure the 1HCL board at CAN address 51 with a quadrature encoder on the motor shaft that has 20 steps per motor full step.
M569 P50.0 D4 S1                             ; Configure the motor on the 1HCL at can address 50 as being in closed-loop drive mode (D4), Open loop (D2) and not reversed (S1) X axis
M569 P51.0 D4 S1                             ; Configure the motor on the 1HCL at can address 51 as being in closed-loop drive mode (D4), Open loop (D2) and not reversed (S1) Y axis 
M569 P0.0 S1                                 ; physical drive 0.0 goes forwards Z 1-2 axis
M569 P0.4 S1                                 ; physical drive 0.4 goes forwards Extruder
M584 X50.0 Y51.0 Z0.0:0.1 E0.4               ; set drive mapping
M671 X-122.25:689.20 Y0:0 S3.0               ; leadscrews at left (connected to Z0) and right (connected to Z1) of X axis
M350 X32 Y32 Z32 E16 I1                      ; configure microstepping with interpolation
M92 X106.5 Y257 Z795.00 E339.00              ; set steps per mm
M566 X900.00 Y900.00 Z60.00 E120.00          ; set maximum instantaneous speed changes (mm/min)
M203 X6000.00 Y6000.00 Z180.00 E1200.00      ; set maximum speeds (mm/min)
M201 X500.00 Y500.00 Z20.00 E250.00          ; set accelerations (mm/s^2)
M906 X1000 Y3000 Z3000 E800 I30              ; set motor currents (mA) and motor idle factor in per cent
M84 S30                                      ; Set idle timeout
M917 X10 Y0                                   ; Set the closed loop axes to have a holding current of zero

; Axis Limits
M208 X0 Y0 Z0 S1                             ; set axis minima
M208 X609 Y609 Z762 S0                       ; set axis maxima

; Endstops
M574 X1 S1 P"!^io1.in"                       ; configure active-high endstop for low end on X via pin !^io1.in
M574 Y1 S1 P"!^io2.in"                       ; configure active-high endstop for low end on Y via pin !^io2.in
M574 Z1 S2                                   ; configure Z-probe endstop for low end on Z
M591 D0 P7 C"io5.in" L7 R55:150 E22 S1       ;Bigtree smart filament moniter v2 set to moniter between 55%-150% of 7 counts over a distance of 22mm

M591 D0                                      ; display filament sensor parameters for extruder drive 4
M950 S0 C"io7.out"                           ; create servo pin 0 for BLTouch
M558 P9 C"^io7.in" H5 F120 T6000             ; set Z probe type to bltouch and the dive height + speeds
G31 P100 X60 Y0 Z2.68                         ; set Z probe trigger value, offset and trigger height
M557 X100:500 Y100:500 S100                  ; define mesh grid

; Heaters
M308 S0 P"temp0" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp0
M950 H0 C"out1" T0                           ; create bed heater output on out1 and map it to sensor 0
M307 H0 B1 S10.00                            ; enable bang-bang mode for the bed heater and set PWM limit
M140 H0                                      ; map heated bed to heater 0
M143 H0 S110                                 ; set temperature limit for heater 0 to 120C
M308 S1 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 1 as thermistor on pin temp1
M950 H1 C"out2" T1                           ; create nozzle heater output on out2 and map it to sensor 1
M307 H1 B0 S1.00                             ; disable bang-bang mode for heater  and set PWM limit
M143 H1 S280                                 ; set temperature limit for heater 1 to 280C

; Fans
M950 F0 C"out8" Q500                         ; create fan 0 on pin out8 and set its frequency
M106 P0 C"Tool Fan" S0 H-1                   ; set fan 0 name and value. Thermostatic control is turned off
M950 F1 C"out6" Q500                         ; create fan 1 on pin out6 and set its frequency
M950 F2 C"out7" Q500                         ; create fan 2 on pin out7 and set its frequency
M106 P1 C"Extruder" S1 H1 T45                ; set fan 1 name and value. Thermostatic control is turned on

; Tools
M563 P0 S"Hemera" D0 H1 F0                   ; define tool 0
G10 P0 X0 Y0 Z0                              ; set tool 0 axis offsets
G10 P0 R0 S0                                 ; set initial tool 0 active and standby temperatures to 0C

; Custom settings are not defined

; Miscellaneous
M575 P1 S1 B57600                            ; enable support for PanelDue

</>drive-error.g
Is this a typo?
The file should be driver-error.g

; pause.g
; called when a print from SD card is paused
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M83            ; relative extruder moves
G1 E-10 F3600  ; retract 10mm of filament
G91            ; relative positioning
G1 Z5 F360     ; lift Z by 5mm
G90            ; absolute positioning
G1 X0 Y0 F6000 ; go to X=0 Y=0

This would try to go to X0 Y0 for any driver error, but if a driver is in error state, that may not be possible.

driver-stall.g

; pause.g
; called when a print from SD card is paused
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M83            ; relative extruder moves
G1 E-10 F3600  ; retract 10mm of filament
G91            ; relative positioning
G1 Z5 F360     ; lift Z by 5mm
G90            ; absolute positioning
G1 X0 Y0 F6000 ; go to X=0 Y=0

Again, you are trying to go to X0 Y0
What happens when you force a driver to stall?
Does the machine move to X0 Y0?
Note, that you have not re-homed the axis, so it may move to where it "thinks" X0 Y0 is, but if it had already skipped many steps then it may end up somewhere entirely different.
EDIT: I don't know exactly how running closed loop will fit into this. It's possible the motor can stall and not lose track of position. That's the whole idea I guess.

</>homeall.g (wich I do not use because it doesn't work)
What doesn't work?
What happens when you issue G28?
I note you have no M569.1 commands in this file, but yo do in homex.g and homey.g

; homeall.g
; called to home all axes
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:31 GMT-0600 (Central Standard Time)
G91                     ; relative positioning
G1 H2 Z5 F6000          ; lift Z relative to current position
G1 H1 X-605 Y-605 F1800 ; move quickly to X and Y axis endstops and stop there (first pass)
G1 H2 X5 Y5 F6000       ; go back a few mm
G1 H1 X-605 Y-605 F360  ; move slowly to X and Y axis endstops once more (second pass)
G90                     ; absolute positioning
G1 X10 Y10 F6000        ; go to first bed probe point and home Z
G30                     ; home Z by probing the bed

; Uncomment the following lines to lift Z after probing
;G91                    ; relative positioning
;G1 Z5 F100             ; lift Z relative to current position
;G90                    ; absolute positioning

</>; homex.g

; called to home the X axis
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:31 GMT-0600 (Central Standard Time)
M569 P50.0 D0           ; Turn off closed loop

G91                     ; relative positioning
G1 H2 Z5 F6000          ; lift Z relative to current position
G1 H1 X-240 F3000       ; move quickly to X axis endstop and stop there (first pass)
G1 H2 X5 F6000          ; go back a few mm
G1 H1 X-240 F240        ; move slowly to X axis endstop once more (second pass)

G90                     ; absolute positioning
G1 X50 F3000            ; Move to a known-safe position
M400                    ; Wait for the move to complete
G4 P500                 ; Wait for the motor to settle
M569 P50.0 D4           ; Turn closed loop back on
M569.6 P50.0 V31        ; Perform the tuning manoeuvres for a quadrature encoder
G1 X0                   ; Move back to X0

G1 H2 Z0 F6000          ; lower Z again

</>Home Y

; homey.g
; called to home the Y axis
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M569 P51.0 D0           ; Turn off closed loop

G91                     ; relative positioning
G1 H2 Z5 F6000          ; lift Z relative to current position
G1 H1 Y-240 F3000       ; move quickly to X axis endstop and stop there (first pass)
G1 H2 Y5 F6000          ; go back a few mm
G1 H1 Y-240 F240        ; move slowly to X axis endstop once more (second pass)

G90                     ; absolute positioning
G1 Y25 F3000            ; Move to a known-safe position
M400                    ; Wait for the move to complete
G4 P500                 ; Wait for the motor to settle
M569 P51.0 D4           ; Turn closed loop back on
M569.6 P51.0 V31        ; Perform the tuning manoeuvres for a quadrature encoder
G1 Y0                   ; Move back to X0

G1 H2 Z0 F6000          ; lower Z again

</> pause.g

; pause.g
; called when a print from SD card is paused
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:32 GMT-0600 (Central Standard Time)
M83            ; relative extruder moves
G1 E-10 F3600  ; retract 10mm of filament
G91            ; relative positioning
G1 Z5 F360     ; lift Z by 5mm
G90            ; absolute positioning
G1 X0 Y0 F6000 ; go to X=0 Y=0

</>11/6/2022, 7:38:44 PM M115 B0
FIRMWARE_NAME: RepRapFirmware for Duet 3 MB6HC FIRMWARE_VERSION: 3.4.4 ELECTRONICS: Duet 3 MB6HC v1.01 FIRMWARE_DATE: 2022-10-20 16:19:01

</>11/6/2022, 7:39:24 PM M115 B1
Error: M115: Response timeout: CAN addr 1, req type 6024, RID=14
/
</>11/6/2022, 7:40:03 PM M115 B2
Error: M115: Response timeout: CAN addr 2, req type 6024, RID=15

I don't know enough about the 1HCL boards to interpret these errors.

Issue at hand: when my printer fails to maintain position or the X-Y steppers stalls I want it to move my print head to home position Z+5 like it used to do.

Again, what does it do now when there is a stall.
"Like it used to"?
When did it do that?
What has changed since then? e.g. Firmware? From what version to what version?

[OwenD]

@supertb1
In addition to above, I suggest you put the following lines at the start of your diver-error.g and driver-stall.g files.
This will help identify which is being called and what the fault is.
This is because the macro called will be dependent on whether the loss of position is greater than or less than the E parameter in your M569.1 for that axis.

;driver-stall.g
echo "Driver stall has occurred"
echo param.S      ; send error message to console

;driver-error.g
echo "Driver error has occurred"
echo param.S     ; send error message to console

EDIT.
Also the code for the firmware on the expansion boards should be
M115 B50
M115 B51
You have to send the CAN address for these boards.

[supertb1]

@OwenD
"</>drive-error.g
Is this a typo?
The file should be driver-error.g"
no this was me learning to use this sites text box.

"This would try to go to X0 Y0 for any driver error, but if a driver is in error state, that may not be possible.

driver-stall.g"
in closed loop the machine knows where it is at all times. however if the motor failed or the drive board "1HC" failed I am sure the system wouldn't function as intended, I have not had this issue yet.
"Again, you are trying to go to X0 Y0
What happens when you force a driver to stall?
Does the machine move to X0 Y0?
Note, that you have not re-homed the axis, so it may move to where it "thinks" X0 Y0 is, but if it had already skipped many steps then it may end up somewhere entirely different.
EDIT: I don't know exactly how running closed loop will fit into this. It's possible the motor can stall and not lose track of position. That's the whole idea I guess."
Correct.

"</>homeall.g (wich I do not use because it doesn't work)
What doesn't work?
What happens when you issue G28?
I note you have no M569.1 commands in this file, but yo do in homex.g and homey.g

; homeall.g
; called to home all axes
;
; generated by RepRapFirmware Configuration Tool v3.2.3 on Mon Mar 08 2021 08:53:31 GMT-0600 (Central Standard Time)
G91                     ; relative positioning
G1 H2 Z5 F6000          ; lift Z relative to current position
G1 H1 X-605 Y-605 F1800 ; move quickly to X and Y axis endstops and stop there (first pass)
G1 H2 X5 Y5 F6000       ; go back a few mm
G1 H1 X-605 Y-605 F360  ; move slowly to X and Y axis endstops once more (second pass)
G90                     ; absolute positioning
G1 X10 Y10 F6000        ; go to first bed probe point and home Z
G30                     ; home Z by probing the bed

; Uncomment the following lines to lift Z after probing
;G91                    ; relative positioning
;G1 Z5 F100             ; lift Z relative to current position
;G90                    ; absolute positioning

It causes the machine to wait for a count of 2 minutes and then it homes the X axis, then the Z axis, then the X axis again, and then the Z axis again. this feature has never worked correctly while the 1HC boards have been in use. It worked fine when I had the axis drivers on the main board.

"Again, what does it do now when there is a stall.
"Like it used to"?
When did it do that?
What has changed since then? e.g. Firmware? From what version to what version?"
Before 3.0 the system would send the axis back to home on a "failure to maintain position" I believe. it is only been in the last year that I have began to have this problem.

11/7/2022, 8:51:38 AM	M115 B50
Duet EXP1HCL firmware version 3.4.4 (2022-10-14 11:45:14)
11/7/2022, 8:52:07 AM	M115 B51
Duet EXP1HCL firmware version 3.4.4 (2022-10-14 11:45:14)

with the stall and error.g files as they are, a manual move from position generates a "Error: attempting to extrude with no tool selected." fault on the PanelDue 7.
Running a simple bed leveling program and causing a stall causes the print head to move toward home but then it raises the print head 5mm and then it goes back out to print... so wierd.

11/7/2022, 9:04:07 AM	Resume state saved
11/7/2022, 9:03:46 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 9:03:29 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 9:02:54 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 9:00:02 AM	Error: Attempting to extrude with no tool selected.
11/7/2022, 8:57:24 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 8:54:27 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
Error: Attempting to extrude with no tool selected.
11/7/2022, 8:54:06 AM	Error: Attempting to extrude with no tool selected.
11/7/2022, 8:53:58 AM	Driver error has occurred
Driver 51.0 error: failed to maintain position

so the drive-error.g and the driver-stall.g will not work as they are currently. But we are getting somewhere, at least it isn't just stopping in the middle of the print anymore.

[OwenD]

@supertb1 said in 1HCL position failure home position G-code:

with the stall and error.g files as they are, a manual move from position generates a "Error: attempting to extrude with no tool selected." fault on the PanelDue 7.

Are you saying an attempt to move X and Y by say G1 X100 Y100 returns that error?

Running a simple bed leveling program and causing a stall causes the print head to move toward home but then it raises the print head 5mm and then it goes back out to print... so wierd.

11/7/2022, 9:04:07 AM	Resume state saved
11/7/2022, 9:03:46 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 9:03:29 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 9:02:54 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 9:00:02 AM	Error: Attempting to extrude with no tool selected.
11/7/2022, 8:57:24 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
11/7/2022, 8:54:27 AM	Driver error has occurred
Driver 50.0 error: failed to maintain position
Error: Attempting to extrude with no tool selected.
so the drive-error.g and the driver-stall.g will not work as they are currently. But we are getting somewhere, at least it isn't just stopping in the middle of the print anymore.

So when you run the bed levelling, did you first select a tool and get the extruder up to temp?
In your stall.g and error.g you have simply copied your pause.g

This will make it
move to X0 Y0
raise Z
Retract 10mm
Then return to print job

You can't retract (extrude) without a tool selected!

So it sounds like it's doing what you told it to do.
You must either re-home it to ensure that the position is now correct or pause it if that's what you want.
Any retraction etc should first have a check that a tool is selected and up to temp.

I'll have to leave any behaviour differences in firmware to @DC42

[supertb1]

@OwenD
No what I am saying is that while the system is running a program a manual move from intended path returns the ""Error: attempting to extrude with no tool selected." fault on the PanelDue 7." and then the aforementioned behavior ensues. And no I usually do not preheat the tool, that is in the gcode of the slicer app and yes the overall behaviour of any kind of motor stall of the X-Y axis needs to be "Go to the pause location" IE home Z+5. That is the ultamate goal

[OwenD]

@supertb1
I don't know if there is a language barrier, or if you're being deliberately obtuse.
If you want it to go to X0 Y0 Z+5, then wait, you must tell it that and only that!
I'm afraid I have nothing more to offer you.

[supertb1]

@OwenD
I'm not trying to be anything but 1)most importantly seeking answers to this issue 2)humbled by this experience ...as it is for me to be a little ignorant and learning from someone who obviously knows more about this than I do.
Maybe I do not know the correct responses to your questions which is why I have been asking for a step by step solution to this problem as if maybe everyone who is using MB3 6HC in conjuction with 1HCL boards might be experiencing. I don't know, I can only assume the people over at Duet3d have run into this issue @dc42.
I apologize if maybe I have offended anyone in this conversation. I hope that through your networks/groups a simple solution can be found so that in the future anyone with this issue can find a solution by simply looking and finding it here.

[dc42]

@supertb1 said in 1HCL position failure home position G-code:

@OwenD
No what I am saying is that while the system is running a program a manual move from intended path returns the ""Error: attempting to extrude with no tool selected." fault on the PanelDue 7." and then the aforementioned behavior ensues. And no I usually do not preheat the tool, that is in the gcode of the slicer app and yes the overall behaviour of any kind of motor stall of the X-Y axis needs to be "Go to the pause location" IE home Z+5. That is the ultamate goal

Most likely your pause.g file has a retraction command in it, such as G1 E-5. You can suppress that message by making the retraction conditonal:

if state.currentTool >= 0
  G1 E-5

Similarly for the reprime command in resume.g.

[supertb1]

@OwenD
Hey I wanted to thank one of my friends who knows this system pretty well, he suggested that i kept it simple and only used one command to solve my problem that I have been working to solve and this is what he came up with.

;driver-error.g
echo "Driver error has occurred"
echo param.S     ; send error message to console
;M83            ; relative extruder moves
;G1 E-10 F3600  ; retract 10mm of filament
;G90            ; relative positioning
;G1 Z5 F360     ; lift Z by 5mm
;G1 X0 Y0 F6000 ; go to X=0 Y=0
M25

Thanks for your help again @OwenD

[supertb1]

@dc42 Please consider this issue closed, I can't wait for Mr. Rosario's Closed loop tuner pluggin to be available. The guy is so good at this platform and well worth the investment..

[dc42]

@supertb1 thanks, I'll mark it as solved then.