Hello
I'm having some issues with my printers Z movement and looking for some advice as I've been unable to resolve it after a few days of troubleshooting.
Printer is a cartesian, started life as an Anet A8 which i changed to a metal frame (AM8) some time ago. I then switched to a Duet 2 wifi mainboard this past December and got it all setup and running reliably. The only thing left original from the A8 was the steppers.
A couple weeks ago, i changed a lot of things:
- Converted from 12V to 24V
- Linear rails on all Axis (BLV MGN mod for AM8)
- New Stepper motors (these)
- Changed Bowden setup to a geared direct drive extruder
I made any required changes to the config, everything seems to work like it should except i can't get anything to consistently stick to the bed. I'm using a BL touch and have calibrated the trigger height a zillion times.
After troubleshooting a lot I've come to the conclusion that the Z axis isn't changing height consistently. Resulting in the nozzle being either too close or too far from the bed but it's not consistent.
For example, after calibrating the Z probe trigger height I'll home all axes, move the print head to the centre of the bed and move Z to zero. Often it is just slightly too high, when I use the web interface to jog Z down .05 mm my feeler gauge will no longer fit between the bed and nozzle. Still using the web interface I'll have to jog the z axis up multiple times using the .05mm button to get it to the right height. But then Z height is showing as .10mm.
It's a dual Z stepper setup, using the two Z connectors on the duet which i believe are in series.
At this point I'm at a loss. I've disassembled the gantry ensured everything is square, linear rails are parallel, and nothing is binding. Without the lead screws connected the gantry moves freely. I can move the Z axis up and down in large increments and i don't notice the steppers missing steps at all.
So I'm hoping someone's been here before and can guide me on what I should be looking at next.
Config.g
; Configuration file for Duet WiFi (firmware version 3)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.1.10 on Fri Dec 04 2020 11:06:48 GMT-0500 (Eastern Standard Time)
; General preferences
G90 ; send absolute coordinates...
M83 ; ...but relative extruder moves
M550 P"3DP" ; set printer name
; Network
M552 S1 ; enable network
M586 P0 S1 ; enable HTTP
M586 P1 S0 ; disable FTP
M586 P2 S1 ; Enable Telnet
; Drives
M569 P0 S1 ; X goes forwards
M569 P1 S1 ; Y goes forwards
M569 P2 S0 ; Z goes backwards
M569 P3 S0 ; E0 goes backwards
M584 X0 Y1 Z2 E3 ; set drive mapping
M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation
M92 X99.02 Y100 Z400 E418.06 ; set steps per mm
M566 X600.00 Y600.00 Z18.00 E300.00 ; set maximum instantaneous speed changes (mm/min)
M203 X6000.00 Y6000.00 Z180.00 E6000.00 ; set maximum speeds (mm/min)
M201 X2000.00 Y2000.00 Z100.00 E10000.00 ; set accelerations (mm/s^2)
M906 X1125 Y1125 Z1125 E1125 I30 ; set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout
; Axis Limits
M208 X-17.5 Y-23.1 Z0 S1 ; set axis minima
M208 X236 Y225 Z240 S0 ; set axis maxima
; Endstops
M574 X1 S1 P"!xstop" ; configure active-low endstop for low end on X via pin xstop
M574 Y1 S1 P"!ystop" ; configure active-low endstop for low end on Y via pin ystop
M574 Z1 S2 ; configure Z-probe endstop for low end on Z
; Z-Probe
M950 S0 C"exp.heater3" ; create servo pin 0 for BLTouch
M558 P9 C"^zprobe.in" H5 R.25 F100 T6000 ; set Z probe type to bltouch and the dive height + speeds
G31 P500 X-29 Y0 Z1.070 ; set Z probe trigger value, offset and trigger height
M557 X10:231 Y20:200 S60 ; define mesh grid
; Heaters
M308 S0 P"bedtemp" Y"thermistor" T100000 B4725 C7.06e-8 L-127 ; configure sensor 0 as thermistor on pin bedtemp
M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0
M307 H0 A206.6 C640.6 D2.1 V24.4 B0 S1 ; disable bang-bang mode for the bed heater and set PWM limit
M140 H0 ; map heated bed to heater 0
M143 H0 S130 ; set temperature limit for heater 0 to 130C
M308 S1 P"e0temp" Y"thermistor" T100000 B4725 C7.06e-8 ; configure sensor 1 as thermistor on pin e0temp
M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1
M307 H1 A611.0 C193.4 D4.9 V24.4 B0 S1 ; disable bang-bang mode for heater and set PWM limit
M143 H1 S275 ; set temperature limit for heater 1 to 275C
; Fans
M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency
M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off
M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency
M106 P1 S1 H1 T45 ; set fan 1 value. Thermostatic control is turned on
; Tools
M563 P0 D0 H1 F0 ; define tool 0
G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C
; Custom settings are not defined
; Miscellaneous
T0 ; select first tool