@Phaedrux @Maestro
@Phaedrux. the heater isn't fully bonded with silicone. It's fully bonded with Permatex Aviation Form-A-Gasket, then High Temperature silicone around most the perimeter overlapping the heater.
My understanding is the Permatex Aviation Form-A-Gasket can be removed with IPA.
The smoke which I thought originated from Arcing/melting of the foam/foil backing on the safety sheet persists.
I'd temporarily rewired everything and reassembled the printer, then found the smoke again, so I tried placing cameras with the build plate in-situ on the printer, but this didn't helped find where the smoke was coming from, other than the back right corner.
I wired everything up to bench with 2M cables running from the printer in it's enclosure across the floor and onto my work bench.
Guess what, No smoke???
Heater worked.
I'm wondering if it's, when I put the bed assembly on to the printer, I'm accidentally touching the lead screws and getting grease from the lead screws onto the edge of the bed. Then when I heat the bed it's burning off.
I'm going to have do more investigating, and I've now put some lengths or 20mm plumbing pipe over the lead screws.
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I've also since found this 'plug-in' RCD (buried in the garage). Weather this will be the correct type, at-least it should give some addition protection for the time being.
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I've also ordered some DIN Rail terminals, and I'm going to build an individual wall mounted frame for all the electronics, and electrical, as it's just a tangled mess at the moment.