BL(3D) touch woes... Any ideas?
-
Have you tried printing a first layer calibration print to see if the bulge is actually there or not?
0_1542133661353_bedlevel_nozzle_0.4_200x200-0.3-0.8.stl
If you print that scaled to your bed size first without compensation active, and then again with it on you should be able to tell if the heightmap is correct or not.
-
Approximately how much does the gantry weigh? Including the bearings, the carriage, hotend, etc. excluding the rails?
-
@bot I don't know, but It has 2 mini turbo fans, 4030 I think... A chimera with volcano blocks. A small but not pancake stepper for direct drive extrusion, a titan like setup (custom design) and the BL touch. 4 ln10uu ball bearings and a slightly wide design thanks to the fans layout. All printed in cf petg.
Honestly wouldn't have thought that be enough to make the gantry sag.
The span is 500mm..... Maybe that is just enough to make this sag.
Oh and the sag is real. Did a paper grip test and the hot end pinched the paper very tightly in that jumped area
-
@mangy_dog Sometimes the sag can also be a result of the rods getting bent during a head crash.
-
@mangy_dog I did some quick and dirty FEA in fusion 360, and I was able to elicit 100 microns of displacement with 2 kg on one pair of rails. Steel rails with ABS plastic mounts, over a ~500 mm span
Stack two of these on top of each other, and I could understand the displacement you're seeing in reality.
-
Have you done a test print with mesh compensation active? It should have no problem taking care of the distortion.
-
From the mesh image it looks like it's bowing UP not down.
What do you have on top of the cast aluminum bed?
My guess is your bed sheet is flexed either from the binder clips or from natural flex when it's heated and being held at the corners.Truth be told though I wouldn't worry about it. The bed mesh will compensate for that and your mean error is < 0.1mm. I wish mine was that close.
I am also having the same issue that the probe doesn't always deploy when doing a G30 S-1. Mine does complete a bed mesh with no issues though.
-
@kenny66 said in BL(3D) touch woes... Any ideas?:
From the mesh image it looks like it's bowing UP not down.
Exactly. When the X axis bows down, the probe will trigger earlier which results in an elevated point
I would have expected a more "cylindrical" shape of the probing result, though.Edit: As it seems to be a CoreXY, there would be bowing on the X and on the Y axis, which explains the result.
-
Could always take the bed sheet off and probe the aluminum directly and see what you get.
-
Hi all sorry for not replying sooner, the probing is direct on the 6mm thick cast aluminium. The machine is still in early testing and as such the beds not even been heated up... I've not even fitted the heat matt yet
Yeah its core xy, and the rods are alined vertically, with a 6cm space and 6cm separation of 4 bearings, I has thought that the spread load would negate downward stress.
Anyway, I'm now designing a rail xy that I will fit, replacing the rods... The y will be a 12mm rail bolted to 2020 aluminium. If that ends up sagging I'll cry.... A lot...
Using mesh compensation might correct the hump to some degree, but I would still know it's off. And it would never be perfect...
My print carriage I'm certain is under 2kg, heck I think it's under 1... It didn't feel as heavy as a bag of sugar...
