Problem printing circles
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The layer change extrusion reset should not matter. It's relative extrusion. I will try without.
As for the walls, I have thin walls disabled and if you look at the top you will se that perimeters are 0.45mm, the same as model. So it only makes 1 line.
And as I said, after setting resolution to 0.1mm judder is mostly gone. Now I only have problems with geometry. -
@obeliks The profile in the gcode you posted has thin walls enabled. And I've shown I can duplicate getting slic3r to generate the odd extrusion amounts by toggling it along with setting the wall thickness.
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Oh, you are right. Sorry about that. I will test tomorrow.
But that should not trigger on normal perimeters as are on the picture a couple of posts above. -
@obeliks I'm not so sure about that. I've seen detect thin walls do some crazy things.
I think the reason that reducing the resolution makes things a bit better is that detect thin walls is basically pulsing the extruder at the start of a segment and then dragging the blob of plastic out to try and get a thinner extrusion width than you've actually specified. By reducing the resolution you now have fewer and longer segments so it has to pulse less.
On a slightly related note, just the other day I noticed that someone has a pull request outstanding for Prusa Slic3r to completely redo how thin walls are handled. It looks promising.
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Can you check both gcode files, and see how many lines you get for the second ;BEFORE LAYER CHANGE
Because for me it doubled with thin walls disabled. -
@phaedrux said in Problem printing circles:
full gcode
https://www.dropbox.com/s/ormosogim0yaeq2/sliced gcode.7z?dl=1
They can be found here.
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Thanks. I'll check tomorrow.
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I will also try the solution from this thread: https://forum.duet3d.com/topic/6078/core-xy-movement-issues/57
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So in additon to the fix above I also erased firmware and uploaded 1.21 Nothing changed.
Turning off thin wall detection in Slic3r did help with the juddering, but not completely.
Cricles still have flatspots on top and bottom, and printer still sounds rough.So I need to find some time to wire the old board back in and test the steppers.
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@obeliks In addition to turning off thin wall detection did you also change your extrusion width to 0.4?
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Yes, and it is a different model anyway. So that is not really needed.
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OK, we can stop blaming DuetWifi. I took the time (and anger at some relatives) and I switched to the old board. The uneven circles are almost the same.
Left is DuetWifi and right is Anet board, same gcode
Now that I have the old board on, I will do another test with Cura and S3D. But that will wait for tomorrow.
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That is backlash in Y axis (if this is the printing position). There is also a smaller backlash in X axis, too.
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I hope this is true.
I really need to reduce weight of the bed assembly. I ordered PCB bed without ALU and thinner glass. That should save me around 500g, and if this goes well I will replace the bed frame for ALU also, at the moment I have inox. That would mean at least 200g. -
Unless you have very shitty belts that strech like crazy, there is no reason for the weight of the moving things to generate backlash. I have it too in Y on my CoreXY, but I am sure it is not the axis weight which is pretty thin.
If you suspect the weight is an issue then you can play with motors currents and/or acceleration and see if there are any changes. -
@sigxcpu said in Problem printing circles:
Unless you have very shitty belts that strech like crazy, there is no reason for the weight of the moving things to generate backlash. I have it too in Y on my CoreXY, but I am sure it is not the axis weight which is pretty thin.
If you suspect the weight is an issue then you can play with motors currents and/or acceleration and see if there are any changes.I agree with this. @deckingman probably has the heaviest print head axis combo of everyone on this forum and he doesn't complain about backlash.
Ian, do you want to comment about this?
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My bed assembly is in the region of 1,5kg
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@timcurtis67 said in Problem printing circles:
Ian, do you want to comment about this?
Not really ............................
But since you asked...... I have 4kg split between two gantries so roughly 2 kg per XY mechanism. "No name" 6mm GT2 belts. Max X axis speed 50,000, max Y axis speed 35,000, accel 1,000 for both, jerk 600 for both. I have experimented with high print speeds up to 300mm/sec and my default non-print move speed is 350mm/sec. No sign of backlash but everything is pretty rigid. It'll print OK at higher accelerations but with the mass being over a metre above the floor, the printer tends to start to rock about a bit at high speeds.
As an aside, I don't get ringing either - one advantage of high mass
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Hah, I have a i3 style printer. So it is moving a lot.
I will investigate the whole mechanics of X and Y, something is wrong there, that I am certain.Aaaand, he deleted the post
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@obeliks said in Problem printing circles:
Hah, I have a i3 style printer. So it is moving a lot.
I will investigate the whole mechanics of X and Y, something is wrong there, that I am certain.Aaaand, he deleted the post
Yes, I realised my mistake - hence I deleted the post. For some reason I thought yours was a CoreXY the same as mine.
Edit. So in which case, you could well have backlash or movement issues in Y