Resurrection issue after firmware 2.03 update

Trideo

Hi Everybody,

We recently updated from firmware 1.21 to 2 and finally 2.03 (Release 2.03 (Duet 2 series), 1.24 (Duet 06/085)) to develop our first IDEX printer. Everything works awesome, dual print, ditto, mirror, heated chamber, filament run-out detection, Bltouch and grid compensation....except resurrection process.

Resurrection file is well generated
When M916 sent, resurrection process start correctly
Whole resurrection-prologue is well executed
When the tool reach is working temperature, printer get stuck to "changing Tool" ....

Configuration file :

; Configuration file for Duet WiFi (firmware version 1.21)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v2 on Fri Mar 08 2019 16:42:44 GMT-0300 (hora estándar de Argentina)

; General preferences
G21 ; SEB Work in millimetres
G90 ; Send absolute coordinates...
M83 ; ...but relative extruder moves

; Network
M550 P"Fase 2 EXT Modo IDEX" ; Set machine name
M551 P"sebi" ; Set password
M586 P0 S1 ; Enable HTTP
M586 P1 S0 ; Disable FTP
M586 P2 S0 ; Disable Telnet
M552 S1 ; Enable network

; Drives
M569 P0 S0 ; Drive 0 goes forwards
M569 P1 S0 ; Drive 1 goes forwards
M569 P2 S1 ; Drive 2 goes forwards
M569 P3 S0 ; Drive 3 goes forwards
M569 P4 S1 ; Drive 4 goes forwards
M569 P5 S1 ; SEB Drive 5 goes forwards
M569 P6 S1 ; SEB Drive 6 goes forwards
M584 X0 Y1:6 Z2 U3 E4:5 ; SEB Create the U axis and assign stepper driver 5 to it
M350 X32 Y32:32 U32 Z32 E16:16 I0 ; Simi Configure microstepping without interpolation
M92 X160.00 Y160.00:160.00 U160.00 Z1596.00 E640.00:640.00 ; SEB Set steps per mm
; Dynamic
M566 X900 Y900:900 U900 Z50 E800:800 ; SEB Set maximum instantaneous speed changes (mm/min)
M203 X18000.00 Y18000.00:18000.00 U18000.00 Z300.00 E1200.00:1200.00 ; SEB Set maximum speeds (mm/min)
M201 X1000.00 Y1000.00:1000.00 U1000.00 Z150 E500:500 ; SEB Set accelerations (mm/s^2)
; Current
M906 X1400.00 Y1400.00:1400.00 U1400.00 Z1400.00 E800.00:800.00 I60 ; SEB Set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout

; Axis Limits
M208 X-225 U-200 Y-162 Z0 S1 ; SEB Set axis minima
M208 X200 U224.3 Y155 Z500 S0 ; SEB Set axis maxima

; Endstops
M574 X1 U2 Y2 Z0 S0 ; SEB Set active high endstops

; Z-Probe
M574 Z1 S2 ; Set endstops controlled by probe
M307 H5 A-1 C-1 D-1 ; Disable heater on PWM channel for BLTouch
M558 P9 H5 F120 T9000 ; Set Z probe type to bltouch and the dive height + speeds
G31 P500 X-26 Y20 Z1.9 ; Set Z probe trigger value, offset and trigger height
M557 X-195:174 Y-141:150 P5 ; Define mesh grid

; Heaters
;BED
M305 P0 T100000 B3950 C1.159962e-7
;M305 P0 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 0
M143 H0 S120 ; Set temperature limit for heater 0 to 120C
M307 H0 A132.8 C169.6 D4.3 B0 V24.2 ;
;CHAMBER
M141 H3 ; Assign chamber heater to heater 0
M305 P3 T100000 B3950 R4700 C1.159962e-7 ; Set thermistor + ADC parameters for heater 3
M307 H3 B1
M143 H3 S60 ; Set temperature limit for heater 3 to 120C
M570 H3 P600000000000000
;EXTRUDER 1
M305 P1 T98640 B4632.86 C9.4861662E-08 R4700 H0 L0 ; Set thermistor + ADC parameters for heater 1
M143 H1 S280 ; Set temperature limit for heater 1 to 280C
M307 H1 A1353.4 C338.3 D7.5 S0.8 V24.3 B0 ; PID with PWM=0.8
;M307 H1 A340.0 C140.0 D5.5 S1 V24.3 B0 ; PID with PWM=1
;EXTRUDER 2
M305 P2 T98640 B4632.86 C9.4861662E-08 R4700 H0 L0 ; Set thermistor + ADC parameters for heater 2
M143 H2 S280 ; Set temperature limit for heater 2 to 280C
M307 H2 A1149.6 C270.5 D3.9 S0.8 V24.3 B0 ; PID with PWM=0.8

;M307 H2 A623 C150 D3.5 S0.8 V24.2 B0 ; PID when chamber at 50°C

; Fans
M106 P0 S0 I0 F500 H-1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
M106 P1 S1 I0 F500 H2 T45 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
M106 P2 S1 I0 F500 H3 T50:60 L150 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned on

; Tools
M563 P0 D0 H1 S"Ex 1" ; Define tool 0
G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C
M563 P1 D1 H2 X3 S"Ex 2" ; Define tool 1
G10 P1 X0 Y10.15 Z0.13 ; Set tool 1 axis offsets
G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C
;M563 P2 D0:1 H1:2 X0:3 S"Super Tool"
;G10 P2 X0 Y0 U-200 S0 R0
;M567 P2 E1:1 ; set mix ratio 100% on both extruders
;M568 P2 S1 ; turn on mixing for tool 2

;LEDs
M106 P3 I-1
M106 P4 I-1
M106 P5 I-1
M42 P23 S255 M42 P24 S255 M42 P25 S255

; Automatic power saving
M911 S23 R22 P"M913 X0 Y0 E0 Z0" ; Set voltage thresholds and actions to run on power loss

; Filament Runout

;M591 D0 P1 C4 S1
;M591 D1 P1 C2 S1
; Custom settings are not configured

Resurrect-prologue.g :
M291 P"Punto de recuparación encontrado! Click Ok para lanzar el proceso" R"Power Failure Resurrection" S3
M280 P5 S160 ; Alarm Release and Push-Pin UP
G10 P0 S150 R150
T0 P0
G10 P1 S150 R150
T1 P0
M116 P1
M116 P2
G91 G1 Z5 S2
M117 Waiting for temperature Bed
M116 H0 ; wait for temperature Bed
M291 P"To continue printing make sure parts are still sticked to the bed and click Ok" R"Power Failure Resurrection" S3
G28 X0
G28 U0

Resurrect.g :

; File "0:/gcodes/Faraday/F6 A - Fase 2 Negra.gcode" resume print after print paused at 2019-08-23 09:17
G21
M140 P0 S70.0
G29 S1
T-1 P0
G92 X64.198 Y-13.247 Z15.450 U64.198
G60 S1
M98 P"resurrect-prologue.g"
M116
M290 X0.000 Y0.000 Z-0.020 U0.000 R0
G10 L2 P1 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P2 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P3 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P4 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P5 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P6 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P7 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P8 X0.00 Y0.00 Z0.00 U0.00
G10 L2 P9 X0.00 Y0.00 Z0.00 U0.00
G54
G10 P0 S0 R0
T0 P0
G10 P1 S195 R195
T1 P6
M106 S1.00
M106 P0 S1.00
M106 P2 S1.00
M106 P3 S0.00
M106 P4 S0.00
M106 P5 S0.00
M106 P6 S0.00
M106 P7 S0.00
M106 P8 S0.00
M116
G92 E0.00000
M83
M23 "0:/gcodes/Faraday/F6 A - Fase 2 Negra.gcode"
M26 S8516095 P0.000
G0 F6000 Z17.300
G0 F6000 X64.198 Y-23.397 U64.198
G0 F6000 Z15.300
G1 F1920.0 P0
G21
M24

Note : X or U homing process automatically homes Y before due to static end-stops

Thanks for your help and sorry for my bad english.

Simon from Argentina.!
0_1566566648639_9bfe0baf-8fe6-4426-8408-f1070a77a25b.jpg

Mirage

Just for the record,

I ran in the exact same situation. The printer gets stuck in busy mode every time i try to resurrect from a power outage.

Before running in this issue the system was refusing to complete the extrusion command from the prologue due to no tool being selected. The tool selection line generated by the system was set to :

T-1 P0

After running M122 (System Status), I noticed that the current Gcode executed was stuck at the first tool offset G10 command. See code below.

=== GCodes ===
Segments left: 0
Stack records: 4 allocated, 1 in use
Movement lock held by http
http is doing "M116" in state(s) 0 0
telnet is idle in state(s) 0
file is idle in state(s) 0
serial is idle in state(s) 0
aux is idle in state(s) 0
daemon is idle in state(s) 0
queue is doing "G10 L2 P3 X0.00 Y0.00 Z0.00" in state(s) 0 <------ STUCK IN BUSY MODE
autopause is idle in state(s) 0
Code queue is not empty:
Queued 'G10 L2 P4 X0.00 Y0.00 Z0.00' for move 22
Queued 'G10 L2 P5 X0.00 Y0.00 Z0.00' for move 22
Queued 'G10 L2 P6 X0.00 Y0.00 Z0.00' for move 22
Queued 'G10 L2 P7 X0.00 Y0.00 Z0.00' for move 22
Queued 'G10 L2 P8 X0.00 Y0.00 Z0.00' for move 22
Queued 'G10 L2 P9 X0.00 Y0.00 Z0.00' for move 22
Queued 'G10 P0 S225 R225' for move 22

After modifying my resurrect.g by disabling the G10 Tool Offset command, everything went well.

; Resurrect.g file content:
G21
M140 P0 S60.0
T0 P0                         ; For some reason this line was set to T-1 P0.  
G92 X109.706 Y148.431 Z70.550
G60 S1
M98 P"resurrect-prologue.g"
M116
M290 X0.000 Y0.000 Z0.550 R0
;G10 L2 P1 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P2 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P3 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P4 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P5 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P6 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P7 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P8 X0.00 Y0.00 Z0.00 Disabled by commenting
;G10 L2 P9 X0.00 Y0.00 Z0.00 Disabled by commenting
G54
G10 P0 S225 R225
T0 P6
M106 S1.00
M106 P0 S1.00
M106 P2 S0.00
M106 P3 S0.00
M106 P4 S0.00
M106 P5 S0.00
M106 P6 S0.00
M106 P7 S0.00
M106 P8 S0.00
M116
G92 E0.00000
M83
M23 "0:/gcodes/holedwand.gcode"
M26 S17110915 P0.765
G0 F6000 Z73.100
G0 F6000 X109.706 Y148.431
G0 F6000 Z71.100
G1 F1800.0 P0
G21
M24

This might be a band-aid to another problem or wrong setting, but if you come across this issue, you may give this a try.

Trideo

Hi Mirage,

Thanks for answering !
I take into account your comment, T-1 P0 is a strange command we have been finding about and we didn't seen nothing according on RepRap firmware publications....
We finely redefined all prologue code and things started work normally, T-1 P0 is still here but seems not be a problem now during one Tool printing......

We need further test in dual, ditto and mirror print to confirm that is 100% working correctly..
Best Regards,

Simon

T3P3Tony

@Trideo for more information about T-1 P0 (and tool commands with P0 in general) see:

https://duet3d.dozuki.com/Wiki/Gcode#Section_T_Select_Tool

You may find using P0 helpful to have as user macros in order to switch the active tool without running the tool change macro files so you can switch which IDEX head is active without having the heatup, purge or whatever else you do with your IDEX tool before you start heating.