It's not usual to run stepper motors at their full rated current, because they get very hot if you do. A maximum of 80 to 85% is more usual.
The current firmware limit of 2.4A would be 80% of your 3A motor rating, which may be as high as you want to go anyway. Alternatively, are there any Nema 23 motors with a slightly lower current rating that would meet your requirements? I use 2.8A 56mm long Nema 23 motors for firmware and Duet testing.
I don't know actually…...
Usually a cartesian printer will have the X-axis (Extruders) riding on a Z-axis (Up-down). And the bed running along the Y-axis.
Mine is X-axis (Extruders) riding on a Z-axis (Up-down) running along the Y-axis.
So that means the bed is stationary. The Whole moving Gantry is really heavy considering all parts are machined aluminum and having a 40w laser tube attached.
The Whole Gantry will run along the Y-Axis using ballscrews, powered by 2 Nema 23, one on each side.
I'm looking at 115mm long Nema 23 3A. each.
Is that Overkill?
btw, I really wish I could share with you a rendering of it (uploading a picture)...... how do I do it?