Printer fails to start after 3 weeks of power down

Dougal1957

Having been on Vacation printer has been powered down for approx 3 weeks.
On power up it was producing high pitched squealing noises tho this has now stopped (Suspect possibly a fan).
however i get a sequence of errors which I have never seen before.

	m98 p"config.g"
Error: in file macro line 37 column 21: M92: array too long, max length = 0
Error: in file macro line 38 column 19: M350: array too long, max length = 0
Error: in file macro line 39 column 22: M566: array too long, max length = 0
Error: in file macro line 40 column 28: M203: array too long, max length = 0
Error: in file macro line 41 column 25: M201: array too long, max length = 0
Error: in file macro line 42 column 25: M906: array too long, max length = 0
Error: bad drive number
Error: Tool 0 not found
Error: Tool 0 not found
Warning: Heater 0 appears to be over-powered. If left on at full power, its temperature is predicted to reach 859C
HTTP is enabled on port 80
FTP is enabled on port 21
TELNET is disabled
Error: bad drive number

Config.g is

; Configuration file for Duet WiFi (firmware version 1.17)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool on Fri Jul 07 2017 14:49:07 GMT+0100 (BST)

; General preferences
M111 S0 ; Debugging off
G21 ; Work in millimetres
G90 ; Send absolute coordinates...
M83 ; ...but relative extruder moves
M555 P2 ; Set firmware compatibility to look like Marlin

;*** The homed height is deliberately set too high in the following - you will adjust it during calibration.
;M665 L450.570 R239.241 H400.083 B175.0 X0.081 Y0.091 Z0.000    ; Set delta radius, diagonal rod length, printable radius and homed height
;M666 X0.315 Y0.808 Z-1.123 A0.20 B0.02                         ; Put your endstop adjustments here, or let auto calibration find them 
M665 L450.570:450.570:450.570 R239.484 H398.681 B175.0 X0.212 Y0.228 Z0.000
M666 X0.120 Y-0.125 Z0.005 A-0.06 B0.03

;M665 L450.570 R239.403 H400.898 B175.0 X0.191 Y0.213 Z0.000  ; Set delta radius, diagonal rod length, printable radius and homed height
;M666 X0.392 Y0.645 Z-1.037 A0.12 B-0.07  ; Put your endstop adjustments here, or let auto calibration find them
M208 Z0 S1 ; Set minimum Z

; Endstops
;M574 X2 Y2 Z2 S1 ; Define active high microswitches
M574 X2 S1 P"xstop"   ; X max active high endstop switch
M574 Y2 S1 P"ystop"   ; Y max active high endstop switch
M574 Z2 S1 P"zstop"   ; Z max active high endstop switch
M558 P5 C"^zprobe.in" X0 Y0 Z0 H5 R0.4 F1200 T6000 ; Set Z probe type to unmodulated, the axes for which it is used and the probe + travel speeds
G31  P100 X0 Y0 Z-0.05; Set Z probe trigger value, offset and trigger height
M557 R160 S20 ; Define mesh grid

; Drives
M569 P0 S0 ; Drive 0 goes forwards
M569 P1 S0 ; Drive 1 goes forwards
M569 P2 S0 ; Drive 2 goes forwards
M569 P3 S1 ; Drive 3 goes forwards
M92 X200 Y200 Z200 E1667 ; Set steps per mm
M350 X16 Y16 Z16 E16 I1 ; Configure microstepping with interpolation
M566 X900 Y900 Z900 E40 ; Set maximum instantaneous speed changes (mm/min)
M203 X18000 Y18000 Z18000 E2400 ; Set maximum speeds (mm/min)
M201 X1000 Y1000 Z1000 E120 ; Set accelerations (mm/s^2)
M906 X1000 Y1000 Z1000 E500 I30 ; Set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout

; Heaters
;M308 S0 P"spi.cs2" Y"rtd-max31865" F50     ; configure sensor 0 as thermocouple via CS pin spi.cs2
;M950 H0 C"bedheat" T0                   ; create bed heater output on bedheat and map it to sensor 0
;M307 H0 B0 S1.00                        ; disable bang-bang mode for the bed heater and set PWM limit
;M140 H0                                 ; map heated bed to heater 0
;M143 H0 S120                            ; set temperature limit for heater 0 to 120C
;M308 S1 P"spi.cs1" Y"rtd-max31865" F50     ; configure sensor 1 as thermocouple via CS pin spi.cs1
;M950 H1 C"e0heat" T1                    ; create nozzle heater output on e0heat and map it to sensor 1
;M307 H1 B0 S1.00                        ; disable bang-bang mode for heater  and set PWM limit
 
; Tools
;M563 P0 D0 H1 F0                        ; define tool 0
; Heaters
M143 S300 ; Set maximum heater temperature to 300C
;M305 P0 X201 ; Set thermistor + ADC parameters for heater 0 and remap it to channel 201
;M305 P1 X200 ; Set thermistor + ADC parameters for heater 1 and remap it to channel 200
M308 S0 P"spi.cs2" Y"rtd-max31865" F50
M308 S1 P"spi.cs1" Y"rtd-max31865" F50
;M308 S2 P"E1temp" Y"Thermistor" 
M950 H0 C"bedheat" T0
M950 H1 C"e0heat" T1
;M950 H2 C"E1heat" T2
M140 H0                                 ; map heated bed to heater 0
;M307 H0 A199.0 C962.6 D5 B0
;M307 H1 A409.7 C232.2 D4.5 B0
;M307 H0 A161.6 C1109.8 D5.8 S1.00 V24.4 B0
;M307 H0 A449.1 C783.3 D9.8 S1.00 V24.4 B0
;M307 H1 A544.9 C280.1 D4.2 S1.00 V24.4 B0
;M307 H1 A599.8 C306.6 D3.3 S1.00 V24.4 B0
;M307 H2 A599.8 C306.6 D3.3 S1.00 V24.4 B0
M307 H0 R0.397 C2101.902:2101.902 D28.88 S1.00 V24.4 B0
M307 H1 R1.766 C297.024:249.873 D5.45 S1.00 V24.4 B0

; Tools
M563 P0 D0 H1 F2; Define tool 0
;M563 P1 D0 H2 F2
G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

; Network
M575 P1 B57600 S1  ;  Set PanelDue params
M550 PDelta ; Set machine name
M552 S1 ; Enable network
; Access point is configured manually via M587 by the user
M586 P0 S1 ; Enable HTTP
M586 P1 S1 ; Enable FTP
M586 P2 S0 ; Disable Telnet

Latest firmware looks like an error with the Tool (only one tool on a large Delta with Smart effector) this was all working fine before vacation time.

Could this be a failure int the Tool heater/extruder driver? If need be I will just replace the board with a Duet3-Mini

Any advise appreciated

Doug

jay_s_uk

@dougal1957 I don't see an M584 line in your config

From the changelogs

All extruders must be declared explicitly using M584. In previous firmware versions, one default extruder was assign to driver 3.

Please att an M584 and mapp all your drivers

Dougal1957

@jay_s_uk Thanks thats was the bit I was missing all now seems to be up and running.

Thanks again

Doug