Filaments jamming under 1.19RC4…
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I'm using Hatchbox PLA at 200C at 30mm/s. Well it looks like I'm down now. I grabbed my trustly 0.4mm bit and decided to see if I could clear any potential blockage from the nozzle. I was at temp and it didn't go in very easily, while carefully turning and removing it, it broke off in the diamond hot end. Unless somebody knows something I don't, I believe I'm pretty much screwed
I'm at a loss on how to get it out. A regular nozzle would be no issue. I tried extruding and the nozzle is firmly blocked with the broken bit -
Bit of a long shot but try heating the hot end to around 200, let it cool to around 150 then rapidly pull out the filaments. You may draw the broken bit out along with the plastic.
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Thanks for the idea, but it was a no go.
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I wonder if a strong magnet would let you draw the broken drill out of there.
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Pull the nozzle and torch it. The filament will evaporate.
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Bot, that's exactly where I went next! I have a very strong magnet and the bit is steel so I tried to pull it out that way. I was not able to get it to come out of the nozzle, not even a little to grab with my needle nose. Number40fan, I can try and torch it and see if the bit will pull out with the magnet then or fall out. That's a good idea too and I don't have anything to lose at this point.
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That's another problem with a Diamond hot end - 3 (or 5) times more likely to get a blockage and it's 3 times more difficult to clear. If you do manage to get it clear, a little tip that I learned is never to unload filament. Instead, cut it off at the extruder and feed the new one in (with the hot end heated) until it comes out of the nozzle. It's a bit wasteful of filament but seems to reduce the likelihood of getting a blockage.
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That's right, I had never unloaded filament in it since I got it. I would just cut the filament and feed the new through. Didn't have a problem with it being blocked until I broke the bit off in it. I do think though that part of my original problem I posted in this thread was related to a partial blockage since it wasn't easy to insert the bit in the first place. At this point it looks like I'm going to have to purchase a new nozzle or hot end. The whole hot end is $36 on e-Bay or a new nozzle on Amazon is $20. I'm good for an extra $16 to get the extra parts to use for spares and also to not have to do all the teardown and reassembly. I will put heatsink compound around the replacement's heater cartridge though. That seemed to work good as a mod on the original. Thanks for everyone's help!
John
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PS - I came up with one more idea to try. A spring loaded solder sucker! I heated up the nozzle, put the sucker (which also happens to have a PTFE tip on it) tight up over the end, pressed the button and it snapped down a little and slowly pulled air in the rest of the way. I tried several more times without it being able to pull the bit down. It also was a good idea, but a no go.
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At those prices I'd say that you aren't using genuine parts as supplied by from RepRap.me and with genuine E3D heat sinks. TBH and without wishing to cause any offence, that may be why you have problems. If you are interested, I did a bit of write up on my blog on how I assemble Diamonds hot ends. I don't seem to get the blockages or leaks that most people complain about so you might find something useful in what I have written - https://somei3deas.wordpress.com/2017/05/28/how-i-assemble-diamond-hot-ends/
