Input Shaping makes no difference whatsoever
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@oliof said in Input Shaping makes no difference whatsoever:
@mrdui OK. You can measure the distance between repeats of the ringing (peak-to-peak) and divide your speed by that distance to get the ringing frequency. Compare that to your accelerometer values and let us know what the results are.
The measures indicate about 20 Hz. The accelerometer said 16Hz so I guess it's close enough.
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@mrdui pretty close by, true. I would try with 20Hz mzv and a damping factor 0f 0.1 just to be safe.
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@oliof said in Input Shaping makes no difference whatsoever:
@mrdui pretty close by, true. I would try with 20Hz mzv and a damping factor 0f 0.1 just to be safe.
Doesn't make any difference at all.
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@mrdui very interesting. Maybe due to the heavy print head?
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@mrdui 20Hz is a pretty low frequency for the input shaper. You might want to try something higher like 40Hz, just to see if that makes any difference. Some of the shapers cover a fairly wide frequency range so even if not on the primary frequency they may still help with the ringing.
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@gloomyandy said in Input Shaping makes no difference whatsoever:
@mrdui 20Hz is a pretty low frequency for the input shaper. You might want to try something higher like 40Hz, just to see if that makes any difference. Some of the shapers cover a fairly wide frequency range so even if not on the primary frequency they may still help with the ringing.
I've got the same result with 40Hz, and tried many other frequencies, both lower or higher.
I don't think its a problem of settings anymore, there would be at least some pattern change, it looks like it is just off. -
@mrdui Unfortunately whatever is happening on your setup is not a simple problem, input shaping certainly works on my own setup (which includes a height map, so I don't think that is the problem). The only difference I can see is that I either set the input shaper values directly in my config.g file (once I have tuned them), or set them manually via the console during tuning. I would suggest that you try that (simply enter the M593 command plus the required parameters in the console during the test print), to see if that works for you. Perhaps as suggested above the mass of your print head means that input shaping simply does not work?
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@gloomyandy said in Input Shaping makes no difference whatsoever:
@mrdui Unfortunately whatever is happening on your setup is not a simple problem, input shaping certainly works on my own setup (which includes a height map, so I don't think that is the problem). The only difference I can see is that I either set the input shaper values directly in my config.g file (once I have tuned them), or set them manually via the console during tuning. I would suggest that you try that (simply enter the M593 command plus the required parameters in the console during the test print), to see if that works for you. Perhaps as suggested above the mass of your print head means that input shaping simply does not work?
I've already tried that, unfortunately it didn't work.
It would be a bummer if it couldn't work on high mass setups, those are arguably the ones that need input shaping/inertia correction the most (at least I think so).
But I do understand that this is the very beginning of the implementation of this feature, so I'm not complaining or anything, I've been printing hundreds of kilos of plastic with this machine without input shaping over the past few years and I'm very happy with it! The ringing doesnt' bother me 99% of the time, it's only annoying when I try to print some very detailed parts, which rarely happens since most of the stuff I print is functional, not aesthetic.Just reporting some strange behavior in case it helps improving the firmware is all. It could also come from my machine itself, but I assume if it were to be the case I would at least see some difference in the ringing patterns when trying different shapers, the same way I see different patterns after increasing the speed. It's a bit weird
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@mrdui Maybe what you are seeing isn't ringing at all. In fact, with an 8Kg print head I'd be very surprised if it is. Have you tried printing at different speeds to see if the pattern changes?
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@deckingman said in Input Shaping makes no difference whatsoever:
@mrdui Maybe what you are seeing isn't ringing at all. In fact, with an 8Kg print head I'd be very surprised if it is. Have you tried printing at different speeds to see if the pattern changes?
Yes, as suggested earlier by @oliof .
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@mrdui I have a theory which is purely conjecture, and based on two things that you have mentioned. Firstly that your print head has a mass of 8Kgs and secondly that you only see the artefacts when printing detailed parts. So it could be that small, probably segmented moves, start and end at some micro-stepping value in between full steps. However, because of the high mass involved, the current required to achieve that micro-stepping position, might be insufficient to hold it, so the steppers move either forward or backward to the nearest whole step at the start and end of each small segmented move. That positional inaccuracy might be what you are observing. Like I said, this is just conjecture.
Out of curiousity, what is this print head that has a mass of 8Kgs? I have a 6 input, liquid cooled hot end with parts made from stainless steel and brass as well as aluminium, mounted on a metal gantry between two parallel rails but that only has a moving mass of around 2Kgs. Above that, I have 6 extruders mounted on a separate gantry (the UV axes) which weighs in around 3Kgs. The combined mass of both gantries is around 5Kgs so I'm curious to know what your configuration is that has a mass is 8Kgs. -
@deckingman said in Input Shaping makes no difference whatsoever:
@mrdui I have a theory which is purely conjecture, and based on two things that you have mentioned. Firstly that your print head has a mass of 8Kgs and secondly that you only see the artefacts when printing detailed parts. So it could be that small, probably segmented moves, start and end at some micro-stepping value in between full steps.
Sorry I should have been clearer: ringing only bothers me when I do details parts because the goal of detailed parts is usually to get a good aesthetics result.
But most of the time I print functional parts so I just don't care about the appearance, My only concerns is for the parts to be mechanically sound and to print as fast as possible. But the ringing is the same no matter what parts I'm doing, even when the parts are gigantic.Out of curiousity, what is this print head that has a mass of 8Kgs? I have a 6 input, liquid cooled hot end with parts made from stainless steel and brass as well as aluminium, mounted on a metal gantry between two parallel rails but that only has a moving mass of around 2Kgs. Above that, I have 6 extruders mounted on a separate gantry (the UV axes) which weighs in around 3Kgs. The combined mass of both gantries is around 5Kgs so I'm curious to know what your configuration is that has a mass is 8Kgs.
Actually 8 kilos is the mass of the whole gantry system, so thats the carriage itself, the tubes, the linear bearings, the rollers and the motors. Basically everything that moves, besides the bed. The carriage just by itself is more around 2kilos.
Here is a link to my build thread, in case you're interested to see: https://forum.v1engineering.com/t/mpcnc-made-in-china-new-build/19393/508Most of the weight actually comes from the metal tubes which are very heavy duty industrial smooth rods. Reason being that I was using the previous version of this machine as a CNC router too.
