RRF 3 Z home not triggering.
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@JoergS5 these are integrated lead screws. there are no couplers.
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Ok I understand now.
Now what do you mean by weak screw where you don't want the whole load on. Which "tiny little screw"?
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@JoergS5 
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Could you make a
M112M122 after a calibration test and look for error messages please? -
You can see where the top of the lead nut is embeded into the upper gantry. so technically i could cheat it and raise the gantry and tighten it down onto the lead nut with that screw.
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@JoergS5 what do you mean after a calibration test?
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I mean after you run your procedure for Z leveling which fails with 0.5 mm fault. After this test/macro/... make a
M112- sorry M122 -
here is the M122 pre leveling
M122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 3.1.1 running on Duet WiFi 1.02 or later
Board ID: 08DLM-996RU-N8PS4-7JKDA-3S86M-9BAZN
Used output buffers: 3 of 24 (13 max)
=== RTOS ===
Static ram: 27980
Dynamic ram: 93836 of which 32 recycled
Exception stack ram used: 264
Never used ram: 8960
Tasks: NETWORK(ready,416) HEAT(blocked,1224) MAIN(running,1880) IDLE(ready,80)
Owned mutexes:
=== Platform ===
Last reset 00:00:52 ago, cause: software
Last software reset at 2020-06-03 01:05, reason: User, spinning module GCodes, available RAM 8720 bytes (slot 2)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task MAIN
Error status: 0
MCU temperature: min 34.4, current 34.9, max 35.4
Supply voltage: min 12.1, current 12.2, max 12.3, under voltage events: 0, over voltage events: 0, power good: yes
Driver 0: standstill, SG min/max not available
Driver 1: standstill, SG min/max not available
Driver 2: standstill, SG min/max not available
Driver 3: standstill, SG min/max not available
Driver 4: standstill, SG min/max not available
Date/time: 2020-06-03 01:06:17
Cache data hit count 86939936
Slowest loop: 5.44ms; fastest: 0.13ms
I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
=== Storage ===
Free file entries: 10
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest read time 3.6ms, write time 0.0ms, max retries 0
=== Move ===
Hiccups: 0(0), FreeDm: 169, MinFreeDm: 169, MaxWait: 0ms
Bed compensation in use: none, comp offset 0.000
=== MainDDARing ===
Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
=== AuxDDARing ===
Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
=== GCodes ===
Segments left: 0
Movement lock held by null
HTTP is idle in state(s) 0
Telnet is idle in state(s) 0
File is idle in state(s) 0
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger is idle in state(s) 0
Queue is idle in state(s) 0
Daemon is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 15.63ms; fastest: 0.00ms
Responder states: HTTP(2) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
HTTP sessions: 1 of 8- WiFi -
Network state is active
WiFi module is connected to access point
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.23
WiFi MAC address bc:dd:c2:2d:64:61
WiFi Vcc 3.38, reset reason Unknown
WiFi flash size 4194304, free heap 22208
WiFi IP address 192.168.1.44
WiFi signal strength -45dBm, reconnections 0, sleep mode modem
Socket states: 0 0 0 0 0 0 0 0
- WiFi -
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M292
Warning: the height map has a substantial Z offset. Suggest use Z-probe to establish Z=0 datum, then re-probe the mesh.
9 points probed, min error 1.050, max error 1.650, mean 1.378, deviation 0.219
Height map saved to file 0:/sys/heightmap.csvM292
Error: Some computed corrections exceed configured limit of 0.50mm: 1.585 0.865post leveling
M122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 3.1.1 running on Duet WiFi 1.02 or later
Board ID: 08DLM-996RU-N8PS4-7JKDA-3S86M-9BAZN
Used output buffers: 3 of 24 (20 max)
=== RTOS ===
Static ram: 27980
Dynamic ram: 94036 of which 32 recycled
Exception stack ram used: 512
Never used ram: 8512
Tasks: NETWORK(ready,396) HEAT(blocked,1224) MAIN(running,1632) IDLE(ready,80)
Owned mutexes: WiFi(NETWORK)
=== Platform ===
Last reset 00:08:31 ago, cause: software
Last software reset at 2020-06-03 01:05, reason: User, spinning module GCodes, available RAM 8720 bytes (slot 2)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task MAIN
Error status: 0
MCU temperature: min 34.5, current 35.2, max 35.4
Supply voltage: min 12.1, current 12.2, max 12.3, under voltage events: 0, over voltage events: 0, power good: yes
Driver 0: standstill, SG min/max 0/1023
Driver 1: standstill, SG min/max 0/437
Driver 2: standstill, SG min/max not available
Driver 3: standstill, SG min/max not available
Driver 4: standstill, SG min/max not available
Date/time: 2020-06-03 01:13:56
Cache data hit count 854313108
Slowest loop: 14.99ms; fastest: 0.13ms
I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
=== Storage ===
Free file entries: 10
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest read time 4.3ms, write time 2.0ms, max retries 0
=== Move ===
Hiccups: 0(0), FreeDm: 169, MinFreeDm: 167, MaxWait: 85235ms
Bed compensation in use: mesh, comp offset 0.000
=== MainDDARing ===
Scheduled moves: 112, completed moves: 112, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
=== AuxDDARing ===
Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
=== GCodes ===
Segments left: 0
Movement lock held by null
HTTP is idle in state(s) 0
Telnet is idle in state(s) 0
File is idle in state(s) 0
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger is idle in state(s) 0
Queue is idle in state(s) 0
Daemon is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 199.92ms; fastest: 0.09ms
Responder states: HTTP(2) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
HTTP sessions: 1 of 8- WiFi -
Network state is active
WiFi module is connected to access point
Failed messages: pending 0, notready 0, noresp 1
WiFi firmware version 1.23
WiFi MAC address bc:dd:c2:2d:64:61
WiFi Vcc 3.38, reset reason Unknown
WiFi flash size 4194304, free heap 22208
WiFi IP address 192.168.1.44
WiFi signal strength -40dBm, reconnections 0, sleep mode modem
Socket states: 4 0 0 0 0 0 0 0
- WiFi -
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I don't see errors (error counts or hiccups) in M122.
You should try the test of loosing one side and run the test again. Releasing the side is only for the test.
One idea is your little screw is connected to a plastic part. This part is much weaker than all the steel/brass around, so it will flex much more under pressure.
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@JoergS5 what should i make loose? i mean why would i have all these issues?
i never had any problems with the ramps before. the auto bed level worked fine, everything worked fine, i just wanted a quieter printer and more features than that old ramps could provide me.
i would honestly say that theres nothing physically wrong with my set up but im down to try what ever.
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@joehsmash My idea was that the Z movemement stuck because you have pressure between left and right side. This was the reason for my proposal. But if you know that this is not the reason, you don't need to make this test of course!
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@JoergS5 also about that little screw, thats not an issue. its currently not holding any weight other than to just hold the clamp onto the lead nut so that my axis switch stays in place.
as i said before i could cheat it but it would just cause more issues.
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No problem, don't do anything I propose if you don't want to.
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@JoergS5 i see what you saying.
the way this gantry works is there are these clips that hold the axis end stops in place, that sandwiches the top of the gantry to the lead nut so that when it pushes the nozzle into the bed it will tilt the gantry and raise one of the sides which inturn triggers one of the switches.
on a side note, if the gantry gets too much out of level it puts lots of pressure on the lead screw and the linear rail and as such will not allow the switches to trigger.
right now theres is no pressure between the right and the left screws because i have manually leveled the gantry. only the firmware keeps pushing it out of level.
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I want to share a last idea what could be wrong: the endstop is very near to the construction above:
Maybe it bumps into the upper part before the switch is activated sometimes.
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if i take the axis clamps off theres nothing to stop the gantry from just raising until the lead nuts come out of the gantry and it will just sit there and spin forever
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@JoergS5 right now the NC switch is in an inverted state, the entire weight of the gantry is resting on the lead nut, and the switch clamp is clamped to the leadnut and snugged up to the bottom of the gantry. so that when the nozzle hits the bed, it raises the gantry approx 1mm which causes either of the switches to trigger.
